Installation

CLUTCH: CLUTCH PEDAL: INSTALLATION

INSTALLATION

1. INSTALL CLUTCH PEDAL SWITCH ASSEMBLY
(a) Install the clutch pedal switch assembly to the clutch pedal support sub-assembly with the nut.
Torque: 16 Nm (160 kgf-cm, 12 ft-lbf)
2. INSTALL CLUTCH SWITCH ASSEMBLY (w/ Cruise Control System)
(a) Install the clutch switch assembly to the clutch pedal support sub-assembly with the nut.
Torque: 16 Nm (160 kgf-cm, 12 ft-lbf)
3. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING





(a) Apply MP grease to the inside of a new clevis bushing.
(b) Install the clevis bushing to the clutch pedal sub-assembly.
HINT: Install the clevis bushing from the right side of the vehicle.

4. INSTALL NO. 1 CLUTCH PEDAL CUSHION





(a) Install the 2 No. 1 clutch pedal cushions to the clutch pedal sub-assembly and clutch pedal support sub-assembly.
5. INSTALL CLUTCH PEDAL BUSHING





(a) Apply MP grease to both sides and end surface of 2 new bushings.
(b) Install the 2 bushings to the clutch pedal.
6. INSTALL CLUTCH PEDAL PAD
(a) Install the clutch pedal pad to the clutch pedal sub-assembly.
7. INSTALL CLUTCH PEDAL SUB-ASSEMBLY





(a) Install the clutch pedal sub-assembly to the clutch pedal support sub-assembly with the bolt and nut.
Torque: 37 Nm (375 kgf-cm, 27 ft-lbf)
HINT: Install the bolt from the right side of the vehicle.

8. INSTALL TURNOVER SPRING SEAT COMPRESSION SPRING





(a) Apply MP grease to the contact surfaces of 2 new turnover bushings.
(b) Install the 2 new turnover bushings to the clutch pedal sub-assembly and clutch pedal support sub-assembly.
(c) Install the turnover spring.
9. INSTALL CLUTCH PEDAL SPRING (for 2AZ-FE)





(a) Install the clutch pedal spring.
10. INSTALL CLUTCH PEDAL STOPPER BOLT





(a) Install the clutch pedal stopper bolt so that its end touches the clutch pedal cushion.
HINT: Tighten the lock nut to the specified torque when adjusting the clutch pedal.

11. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY





(a) Install the nut to the clutch pedal support sub-assembly.





(b) Install the clutch pedal support sub-assembly with the 2 nuts and bolt.
Bolt - Torque: 24 Nm (241 kgf-cm, 17 ft-lbf)
Nut - Torque: 13 Nm (130 kgf-cm, 9 ft-lbf)
12. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN





(a) Connect the clevis to the clutch pedal sub-assembly with the hole pin.
HINT: Install the hole pin from the right side of the vehicle.

(b) Install the clip to the hole pin.
13. CONNECT CONNECTORS
(a) Connect the clutch pedal switch connector.
(b) Connect the clutch switch assembly connector.
14. INSTALL MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)





(a) Install the main body ECU with the 3 screws.
15. INSPECT CLUTCH PEDAL SWITCH ASSEMBLY Clutch System
16. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation.