Installation
WINDOW / GLASS: WINDSHIELD GLASS: INSTALLATION
INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Using a brush or a sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
Standard Dimension:
NOTE: Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.
NOTE: Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.
3. INSTALL WINDOW GLASS ADHESIVE DAM
(a) Using a brush or a sponge, coat the application area of windshield glass adhesive dam with Primer G.
NOTICE:
- Do not apply too much primer.
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new adhesive dam onto the windshield glass, as shown in the illustration.
NOTE: Install the new adhesive dam along the dam reference line.
4. INSTALL WINDSHIELD GLASS
(a) Position the windshield glass.
(1) Using suction cups, place the windshield glass in the correct position.
(2) Check that the whole contact surface of the windshield glass rim is perfectly even.
(3) Align the matchmarks on the windshield glass and vehicle body.
NOTE: Check that the windshield glass stoppers are attached to the vehicle body correctly.
(4) Remove the windshield glass.
(b) Using a brush, coat the installation surface on the vehicle body with Primer M.
NOTICE:
- Do not coat the adhesive with Primer M.
- Do not apply too much primer.
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
HINT: If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Using a brush or a sponge, coat the application area of adhesive with Primer G.
Standard Dimension:
NOTICE:
- Do not apply too much primer.
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
HINT:
- Apply Primer G onto the ceramic notches.
- If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(d) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time described in the table below.
Usage Time Frame:
(2) Load the sealer gun with cartridge.
(3) Apply adhesive to the windshield glass, as shown in the illustration.
Standard Dimension:
HINT: Apply adhesive onto the ceramic notches.
(e) Install the windshield glass assembly.
(1) Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
NOTICE:
- Check that the windshield glass stoppers are attached to the vehicle body correctly.
- Check the clearance between the vehicle body and windshield glass.
(2) Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.
HINT: Press the glass with force of 98 N (10 kgf, 22 lbf) or more.
(3) Using a scraper, remove any excess or protruding adhesive.
HINT: Apply adhesive onto the windshield glass rim.
(4) Hold the windshield glass using protective tape until applied adhesive becomes hard.
NOTE: Do not drive the vehicle for the time described in the table below.
Minimum Time:
5. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
6. INSTALL ROOF HEADLINING ASSEMBLY
Return the front section of the roof headlining assembly to the original position.
7. INSTALL VISOR HOLDER Installation
8. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (w/o Curtain Shield Airbag) Installation
9. INSTALL FRONT ASSIST GRIP SUB-ASSEMBLY (w/ Curtain Shield Airbag) Installation
10. INSTALL VISOR ASSEMBLY LH Installation
11. INSTALL VISOR ASSEMBLY RH Installation
12. INSTALL MAP LIGHT ASSEMBLY (w/o Sliding Roof) Installation
13. INSTALL MAP LIGHT ASSEMBLY (w/ Sliding Roof) Installation
14. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag) Installation
15. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag) Installation
16. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
17. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag) Installation
18. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag) Installation
19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
20. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror) Installation
21. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror) Installation
22. INSTALL INNER REAR VIEW MIRROR COVER (w/ EC Mirror) Installation
23. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
24. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
25. INSTALL HOOD TO COWL TOP SEAL Installation
26. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
28. INSTALL FRONT WIPER ARM HEAD CAP Installation