Diesel Data: Automotive Repair

Removal








FRONT SUSPENSION: FRONT SUSPENSION MEMBER (for 2WD): REMOVAL

REMOVAL

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
2. SECURE STEERING WHEEL Removal
3. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal
4. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Removal
5. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Removal
6. REMOVE ENGINE UNDER COVER LH
7. REMOVE ENGINE UNDER COVER RH
8. REMOVE FRONT WHEELS
9. SEPARATE TIE ROD END SUB-ASSEMBLY LH Removal
10. SEPARATE TIE ROD END SUB-ASSEMBLY RH
HINT: Perform the same procedure as the LH side.

11. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal
12. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH
HINT: Perform the same procedure as the LH side.

13. SEPARATE FRONT LOWER SUSPENSION ARM LH Removal
14. SEPARATE FRONT LOWER SUSPENSION ARM RH
HINT: Perform the same procedure as the LH side.

15. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY





(a) Remove the 3 bolts and 3 nuts.





(b) Using a transmission jack or equivalent, support the front suspension crossmember sub-assembly.
(c) Remove the 4 bolts and front suspension crossmember sub-assembly.





16. REMOVE FRONT HOOK ASSEMBLY





(a) Using a transmission jack or equivalent, support the transmission.





(b) Remove the 2 bolts and remove the front hook assembly.
17. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY





(a) Remove the 4 bolts and remove the center engine mounting sub-assembly.
18. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for 2ZR-FE)





(a) Remove the front suspension member dynamic damper.
19. REMOVE FRONT STABILIZER BAR Removal
20. REMOVE STEERING LINK ASSEMBLY Removal
21. REMOVE FRONT LOWER SUSPENSION ARM LH Removal
22. REMOVE FRONT LOWER SUSPENSION ARM RH
HINT: Perform the same procedure as the LH side.