Diesel Data: Automotive Repair

Installation








INTERIOR PANELS / TRIM: LOWER INSTRUMENT PANEL: INSTALLATION

INSTALLATION

1. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY
(a) When using a new lower instrument panel sub-assembly:
(1) Before installing the lower instrument panel sub-assembly, immediately twist and cut off the portions shown in the illustration (joints for moulding).





(b) Engage the 2 claws.
NOTE: Do not allow the wire harness to get caught in the claws.

(c) Install the screw [B].
(d) Install the 11 bolts [C].
(e) Install the 2 bolts [D].





(f) Engage each clamp.
(g) Install the lower instrument panel sub-assembly with the 3 screws [E].









(h) Engage the 3 claws and install the hood lock control cable assembly.





(i) Engage the 2 claws and install the DLC3.
2. INSTALL RADIO WIRE SUB-ASSEMBLY Installation
3. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
4. INSTALL UPPER STEERING COLUMN COVER Installation
5. INSTALL LOWER STEERING COLUMN COVER Installation
6. CONNECT SHIFT LEVER ASSEMBLY (for Manual Transaxle)
for C59: Installation
for E351: Installation
7. CONNECT SHIFT LEVER ASSEMBLY (for Automatic Transaxle)
for U341F: Installation
for U250E: Installation
for U140E: Installation
8. INSTALL COWL SIDE TRIM BOARD LH Installation
9. INSTALL FRONT DOOR SCUFF PLATE LH Installation
10. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY (w/ Instrument Panel Under Cover)





(a) Engage the guide.
(b) Engage the 3 claws and install the No. 2 instrument panel under cover sub-assembly.
11. INSTALL COWL SIDE TRIM BOARD RH
HINT: Use the same procedure for the RH side and LH side.

12. INSTALL FRONT DOOR SCUFF PLATE RH
HINT: Use the same procedure for the RH side and LH side.

13. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
(a) Connect the connector.





(b) Engage the 3 claws and 2 guides.





(c) Install the lower instrument panel finish panel sub-assembly with the 2 screws [B].
14. INSTALL NO. 1 SWITCH HOLE BASE





(a) Engage the 4 claws and install the No. 1 switch hole base.
15. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Manual Transaxle)





(a) Engage the 6 claws.
(b) Install the lower center instrument panel finish panel with the 2 clips.
16. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL (for Automatic Transaxle)





(a) Engage the 6 claws.
(b) Install the lower center instrument panel finish panel with the screw [B] and 2 clips.
17. INSTALL FRONT NO. 1 CONSOLE BOX INSERT





(a) Engage the 3 claws and guide to install the front No. 1 console box insert.
18. INSTALL FRONT NO. 2 CONSOLE BOX INSERT





(a) Engage the 3 claws and guide to install the front No. 2 console box insert.
19. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 2WD) Installation
20. INSTALL FRONT CONSOLE BOX ASSEMBLY (for 4WD) Installation
21. INSTALL CONSOLE BOX CARPET
22. INSTALL NO. 2 SWITCH HOLE BASE
(a) Connect each connector.





(b) Engage the 6 claws and install the No. 2 switch hole base.
23. INSTALL FRONT UPPER CONSOLE BOX





(a) Engage the 8 claws and install the front upper console box.
24. INSTALL AIR CONDITIONING PANEL ASSEMBLY Installation
25. INSTALL NAVIGATION ANTENNA CORD SUB-ASSEMBLY (w/ Navigation System) Installation
26. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System) Installation
27. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System) Installation
28. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
29. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation
30. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY Installation
31. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
32. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Manual Transaxle) Installation
33. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Automatic Transaxle) Installation
34. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
35. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Installation
36. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation
37. INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag) Installation
38. INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag) Installation
39. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
40. INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)
HINT: Use the same procedure for the RH side and LH side.

41. INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag) Installation
42. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH
HINT: Use the same procedure for the RH side and LH side.

43. INSTALL COMBINATION METER ASSEMBLY Installation
44. INSTALL METER HOOD SUB-ASSEMBLY Installation
45. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
46. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
47. TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
48. ADJUST SPIRAL CABLE Installation
49. INSTALL STEERING WHEEL ASSEMBLY Installation
50. INSTALL STEERING PAD Installation
51. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation
52. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation
53. INSPECT STEERING WHEEL CENTER POINT
54. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
55. INSPECT STEERING PAD Installation
56. INSPECT SRS WARNING LIGHT Diagnosis System