Diesel Data: Automotive Repair

Installation








BRAKE (FRONT): FRONT BRAKE FLEXIBLE HOSE: INSTALLATION

INSTALLATION
NOTICE:
- Because the left and right hoses are not interchangeable, verify the part number when installing the flexible hoses.
- If the hoses are to be reused, connect them after checking the identification marks placed when each hose was disconnected.

1. INSTALL FRONT FLEXIBLE HOSE





(a) Connect the front flexible hose to the front disc brake cylinder assembly with the union bolt and a new gasket.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)





(b) Install a new clip to the front flexible hose.
NOTE: Install the clip as far as it will go.

(c) Using a union nut wrench (10 mm), connect the brake line to the front flexible hose while holding the flexible hose with a wrench.
without a union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with a union nut wrench - Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)
NOTICE:
- Do not kink or damage the brake line.
- Do not allow any foreign matter such as dirt or dust to enter the brake line from the clip or bracket.
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when the union nut wrench is parallel to the torque wrench.





(d) Install the front flexible hose to the absorber bracket with the bolt.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)
HINT: Install the speed sensor harness bracket first and then the front flexible hose.

2. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
3. BLEED BRAKE LINE Service and Repair
4. INSPECT FOR FLUID LEAK
5. INSPECT FLUID LEVEL Testing and Inspection
6. INSTALL FRONT WHEEL
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)