Diesel Data: Automotive Repair

Installation








BRAKE (REAR): REAR BRAKE FLEXIBLE HOSE: INSTALLATION

INSTALLATION
NOTICE:
- Because the left and right rear flexible hoses are not interchangeable, verify the part number when installing the flexible hoses.
- If the hoses are to be reused, connect them after checking the identification marks placed when each hose was disconnected.

1. INSTALL REAR FLEXIBLE HOSE (for Torsion Beam Type Suspension)





(a) Install the rear flexible hose with a new clip.
NOTE: Install the clip as far as it will go.





(b) Using a union nut wrench (10 mm), connect the brake line to the rear flexible hose while holding the rear flexible hose with a wrench.
without a union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with a union nut wrench - Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)

NOTICE:
- Do not kink or damage the brake line.
- Do not allow any foreign matter such as dirt and dust to enter the brake line.
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when the union nut wrench is parallel to the torque wrench.





(c) Install the rear flexible hose to the rear axle beam with the bolt.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)





(d) Install the rear flexible hose to the rear disc brake cylinder assembly with a new gasket and the union bolt.
Torque: 29 Nm (296 kgf-cm, 21 ft-lbf)
2. INSTALL REAR FLEXIBLE HOSE (for Double Wishbone Type Suspension)
(a) Install the rear flexible hose with a new clip.
NOTE: Install the clip as far as it will go.





(b) Using a union nut wrench (10 mm), connect the brake line to the rear flexible hose while holding the rear flexible hose with a wrench.
without a union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with a union nut wrench - Torque: 14 Nm (143 kgf-cm, 10 ft-lbf)

NOTICE:
- Do not kink or damage the brake line.
- Do not allow any foreign matter such as dirt and dust to enter the brake line.
- Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
- This torque value is effective when the union nut wrench is parallel to the torque wrench.





(c) Install the rear flexible hose to the rear disc brake cylinder assembly with a new gasket and the union bolt.
Torque: 33 Nm (336 kgf-cm, 24 ft-lbf)
3. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
4. BLEED BRAKE LINE Service and Repair
5. INSPECT FOR BRAKE FLUID LEAK
6. INSPECT FLUID LEVEL Testing and Inspection
7. INSTALL REAR WHEEL
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)