Diesel Data: Automotive Repair

Cylinder Block Assembly: Specifications

CYLINDER BLOCK SURFACE VARIATION





MAIN BEARING

Step 1




Install and uniformly tighten the 10 main bearing cap bolts in the sequence shown in the illustration.
Torque 20 Nm (204 kgf-cm, 15 ft-lbf)




Retighten the 10 main bearing cap bolts in the sequence shown in the illustration.
Torque 40 Nm (408 kgf-cm, 30 ft-lbf)

Step 2




Mark the front of the bearing cap bolts with paint.
Retighten the bearing cap bolts 90° in the numerical order shown in the illustration.
Check that the paint mark is now at a 90° angle to the front.

CRANKSHAFT













PISTON SUB-ASSEMBLY WITH CONNECTING ROD

Step 1




Install and alternately tighten the bolts of the connecting rod cap in several steps.
Torque 25 Nm (250 kgf-cm, 18 ft-lbf)

Step 2




Mark the front of the connecting rod cap bolts with paint.
Retighten the cap bolts 90° as shown in the illustration.


CONNECTING ROD





Standard Connecting Rod Large End Bore Diameter






STANDARD CONNECTING ROD BEARING THICKNESS






Standard oil clearance 0.024 to 0.048 mm (0.000945 to 0.00189 in.)
Maximum oil clearance 0.063 mm (0.00248 in.)


PISTON






PISTON RING






CRANKSHAFT PULLEY

Torque 180 Nm (1835 kgf-cm, 133 ft-lbf)


CYLINDER HEAD SURFACE VARIATION






CYLINDER HEAD SET BOLT

Standard bolt length 141.3 to 142.7 mm (5.563 to 5.618 in.)
Maximum bolt length 144.2 mm (5.677 in.)