Removal

2AZ-FE LUBRICATION: OIL PUMP: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE Removal
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE FRONT WIPER ARM HEAD CAP Removal
4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
6. REMOVE HOOD TO COWL TOP SEAL Removal
7. REMOVE COWL TOP VENTILATOR LOUVER RH Removal
8. REMOVE COWL TOP VENTILATOR LOUVER LH Removal
9. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal
10. REMOVE OUTER COWL TOP PANEL Removal
11. REMOVE SUSPENSION TOWER DAMPER ASSEMBLY (w/ Front Strut Bar) Removal
12. REMOVE FRONT WHEEL RH
13. REMOVE ENGINE UNDER COVER LH
14. REMOVE ENGINE UNDER COVER RH
15. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal
16. DRAIN ENGINE COOLANT Service and Repair
17. DRAIN ENGINE OIL Replacement
18. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 2WD) Removal
19. REMOVE CENTER EXHAUST PIPE ASSEMBLY (for 4WD) Removal
20. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal
21. REMOVE V-RIBBED BELT Removal
22. REMOVE GENERATOR ASSEMBLY Removal
23. SEPARATE RADIATOR RESERVE TANK ASSEMBLY Removal
24. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Removal
25. REMOVE THROTTLE BODY ASSEMBLY Removal
26. REMOVE IGNITION COIL ASSEMBLY Removal
27. REMOVE SPARK PLUG Removal
28. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY Removal
29. REMOVE ENGINE OIL LEVEL DIPSTICK
30. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE Removal
31. REMOVE FUEL MAIN TUBE Removal
32. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal
33. REMOVE CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY Removal
34. REMOVE INTAKE MANIFOLD Removal
35. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR Removal
36. REMOVE MANIFOLD STAY Removal
37. REMOVE NO. 2 MANIFOLD STAY Removal
38. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Removal
39. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY Removal
40. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH Removal
41. REMOVE IDLER PULLEY SUB-ASSEMBLY Removal
42. REMOVE OIL PAN SUB-ASSEMBLY Removal
43. SET NO. 1 CYLINDER TO TDC / COMPRESSION Removal
44. REMOVE CRANKSHAFT PULLEY Removal
45. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY Removal
46. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY Removal
47. REMOVE CRANKSHAFT POSITION SENSOR Removal
48. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY

(a) Remove the 3 bolts and transverse engine engine mounting bracket.

(b) Using an E10 "TORX" socket, remove the stud bolt for the V-ribbed belt tensioner.

(d) Remove the timing chain cover by prying the portions between the timing chain cover, cylinder head and cylinder block with a screwdriver.
NOTE: Be careful not to damage the contact surfaces of the timing chain cover, cylinder head and cylinder block.
HINT: Tape the screwdriver tip before use.

49. REMOVE TIMING CHAIN COVER OIL SEAL

(a) Place the timing chain cover on wooden blocks.
(b) Using a screwdriver, pry out the oil seal.
NOTE: Do not damage the surface of the oil seal press fit hole.
HINT: Tape the screwdriver tip before use.

50. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE Removal
51. REMOVE TIMING CHAIN GUIDE Removal
52. REMOVE CHAIN TENSIONER SLIPPER Removal
53. REMOVE NO. 1 CHAIN VIBRATION DAMPER Removal
54. REMOVE CHAIN SUB-ASSEMBLY
55. REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET Removal
56. REMOVE NO. 2 CHAIN SUB-ASSEMBLY Removal
57. DISCONNECT NO. 1 RADIATOR HOSE Removal
58. DISCONNECT OUTLET HEATER WATER HOSE Removal
59. DISCONNECT INLET HEATER WATER HOSE Removal
60. REMOVE OIL PUMP ASSEMBLY

(a) Remove the 3 bolts, oil pump and gasket.