Diesel Data: Automotive Repair

Removal








2AZ-FE INTAKE / EXHAUST: INTAKE MANIFOLD: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE Technician Safety Information
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. REMOVE FRONT WIPER ARM HEAD CAP Removal
4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
6. REMOVE HOOD TO COWL TOP SEAL Removal
7. REMOVE COWL TOP VENTILATOR LOUVER RH Removal
8. REMOVE COWL TOP VENTILATOR LOUVER LH Removal
9. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal
10. REMOVE OUTER COWL TOP PANEL Removal
11. REMOVE SUSPENSION TOWER DAMPER ASSEMBLY (w/ Front Strut Bar) Removal
12. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal
13. DRAIN ENGINE COOLANT Service and Repair
14. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Removal
15. REMOVE THROTTLE BODY ASSEMBLY Removal
16. DISCONNECT FUEL MAIN TUBE Removal
17. DISCONNECT NO. 2 VENTILATION HOSE Removal
18. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal
19. REMOVE INTAKE MANIFOLD





(a) Disconnect the union to connector tube hose from the No. 2 hose to hose tube.
(b) Disconnect the camshaft timing oil control valve connector.
(c) Remove the wire harness clamp.
(d) Remove the union to connector tube hose from the vacuum hose clamp.
(e) Remove the 5 bolts, 2 nuts and intake manifold.





(f) Remove the gasket from the intake manifold.