Installation

2AZ-FE FUEL: FUEL PUMP: INSTALLATION

INSTALLATION

1. INSTALL FUEL SUCTION TUBE ASSEMBLY (for 4WD)





(a) Install a new gasket to the fuel suction tube assembly.





(b) Connect the fuel hose with the clip.
(c) Set the fuel suction tube assembly to the fuel tank assembly.
NOTICE:
- Make sure that the fuel sender gauge arm does not bend.
- Do not damage the No. 2 fuel hose.

2. INSTALL FUEL SUCTION TUBE ASSEMBLY (for 2WD)





(a) Install a new gasket onto the fuel tank.
(b) Set the fuel suction tube to the fuel tank.
NOTE: Make sure that the fuel sender gauge arm does not bend.

3. INSTALL FUEL PUMP GAUGE RETAINER (for 4WD)





(a) While holding the fuel suction tube by hand, install the fuel pump gauge retainer to the fuel tank with the 8 bolts.
Torque: 6.0 Nm (61 kgf-cm, 53 in-lbf)
4. INSTALL FUEL PUMP GAUGE RETAINER (for 2WD)





(a) Align the protrusion of the fuel suction tube with the notch of the fuel tank.





(b) While holding the fuel suction tube by hand, align the marks of a new fuel pump gauge retainer and fuel tank as shown in the illustration, then install the fuel pump gauge retainer.





(c) Using SST and your hand, tighten the fuel pump gauge retainer 2 revolutions so that the mark of the retainer comes within the range shown in the illustration.
SST: 09808-14020
09808-01410
09808-01420
09808-01430
NOTE: Use SST. Do not use any other tools such as a screwdriver.
HINT: Insert the notch of SST into the rib of the fuel pump gauge retainer.

5. INSTALL FUEL TANK VENT HOSE (for 2WD)





(a) Connect the fuel tank vent hose.
(1) Align the fuel tank vent connector with the pipe, then push in the fuel tank vent connector until the retainer makes a "click" sound to connect the fuel tank vent hose to the fuel suction plate.
NOTICE:
- Check that there are no scratches or foreign objects around the connecting surfaces of the fuel tank vent connector and pipe before performing this work.
- After connecting the fuel tank vent hose, check that the fuel tank vent hose is securely connected by pulling on the quick connector.

6. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Connect the fuel tank main tube.




(1) Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.
NOTICE:
- Check that there are no scratches or foreign objects around the connecting surfaces of the fuel tube joint and plug before performing this work.
- Check that the fuel tube joint is securely inserted to the end.
- Check that the tube joint clip is on the collar of the fuel tube joint.
- After installing the tube joint clip, check that the fuel tank main tube cannot be pulled out.

7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
8. INSPECT FOR FUEL LEAK Testing and Inspection
9. INSTALL REAR FLOOR SERVICE HOLE COVER (for 4WD)





(a) Connect the fuel pump connector.
(b) Install the rear floor service hole cover.
10. INSTALL REAR FLOOR SERVICE HOLE COVER (for 2WD)





(a) Connect the fuel pump connector.
(b) Install the rear floor service hole cover.
11. INSTALL REAR SEAT CUSHION ASSEMBLY Installation