Diesel Data: Automotive Repair

Replacement








AXLE AND DIFFERENTIAL: REAR AXLE HUB BOLT: REPLACEMENT

REPLACEMENT
HINT:
- Use the same procedure for the RH side and LH side.
- The procedure listed below is for the LH side.

1. REMOVE REAR WHEEL
2. REMOVE FRONT UPPER CONSOLE BOX (for Torsion Beam Type Suspension) Removal
3. LOOSEN PARKING BRAKE CABLE (for Torsion Beam Type Suspension) Removal
4. REMOVE PARKING BRAKE LEVER PROTECTOR (for Torsion Beam Type Suspension) Removal
5. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Torsion Beam Type Suspension) Removal
6. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY (for Torsion Beam Type Suspension)





(a) Remove the 2 bolts, and separate the rear disc brake caliper assembly.
NOTE: Use wire or an equivalent tool to keep the brake caliper from hanging down by the flexible hose.

7. REMOVE REAR DISC (for Torsion Beam Type Suspension) Removal
8. REMOVE REAR AXLE HUB BOLT (for Torsion Beam Type Suspension)





(a) Temporarily install the 2 nuts and 2 washers to the rear axle hub bolt as shown in the illustration.
(b) Using SST and a brass bar or an equivalent tool to hold the hub and bearing assembly, remove the rear axle hub bolt.
SST: 09628-10011
9. INSTALL REAR AXLE HUB BOLT (for Torsion Beam Type Suspension)





(a) Install a washer and nut to a new rear axle hub bolt as shown in the illustration.
(b) Using a brass bar or an equivalent tool to hold the hub and bearing assembly, install the rear axle hub bolt by tightening the nut.
10. INSTALL REAR DISC (for Torsion Beam Type Suspension) Installation
11. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for Torsion Beam Type Suspension)





(a) Install the rear disc brake caliper assembly with the 2 bolts.
Torque: 63 Nm (642 kgf-cm, 46 ft-lbf)
12. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Torsion Beam Type Suspension) Installation
13. INSTALL PARKING BRAKE LEVER PROTECTOR (for Torsion Beam Type Suspension) Installation
14. ADJUST PARKING BRAKE CABLE (for Torsion Beam Type Suspension) Adjustments
15. INSPECT REAR DISC BRAKE CYLINDER OPERATION LEVER AND STOPPER CLEARANCE (for Torsion Beam Type Suspension) Adjustments
16. INSTALL FRONT UPPER CONSOLE BOX (for Torsion Beam Type Suspension) Installation
17. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY (for Double Wishbone Type Suspension)





(a) Remove the 2 bolts, and separate the rear disc brake caliper assembly.
NOTE: Use wire or an equivalent tool to keep the brake caliper from hanging down by the flexible hose.

18. REMOVE REAR DISC (for Double Wishbone Type Suspension) Reassembly
19. REMOVE NO. 3 PARKING BRAKE SHOE RETURN TENSION SPRING (for Double Wishbone Type Suspension) Disassembly
20. REMOVE NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING (for Double Wishbone Type Suspension) Disassembly
21. REMOVE NO. 1 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Double Wishbone Type Suspension) Disassembly
22. REMOVE PARKING BRAKE SHOE STRUT (for Double Wishbone Type Suspension) Disassembly
23. SEPARATE NO. 2 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Double Wishbone Type Suspension) Disassembly
24. SEPARATE PARKING BRAKE SHOE LEVER (for Double Wishbone Type Suspension) Disassembly
25. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET (for Double Wishbone Type Suspension) Disassembly
26. REMOVE NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING (for Double Wishbone Type Suspension) Disassembly
27. REMOVE PARKING BRAKE SHOE LEVER (for Double Wishbone Type Suspension) Disassembly
28. REMOVE REAR AXLE HUB BOLT (for Double Wishbone Type Suspension)





(a) Temporarily install the 2 nuts and 2 washers to the rear axle hub bolt as shown in the illustration.
(b) Using SST and a brass bar or an equivalent tool to hold the hub and bearing assembly, remove the rear axle hub bolt.
SST: 09628-10011
29. INSTALL REAR AXLE HUB BOLT (for Double Wishbone Type Suspension)





(a) Install a washer and nut to a new rear axle hub bolt as shown in the illustration.
(b) Using a brass bar or an equivalent tool to hold the hub and bearing assembly, install the rear axle hub bolt by tightening the nut.
30. APPLY HIGH TEMPERATURE GREASE (for Double Wishbone Type Suspension) Reassembly
31. INSTALL PARKING BRAKE SHOE LEVER (for Double Wishbone Type Suspension) Reassembly
32. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING (for Double Wishbone Type Suspension) Reassembly
33. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET (for Double Wishbone Type Suspension) Reassembly
34. INSTALL PARKING BRAKE SHOE LEVER (for Double Wishbone Type Suspension) Reassembly
35. INSTALL NO. 2 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Double Wishbone Type Suspension) Reassembly
36. INSTALL PARKING BRAKE SHOE STRUT (for Double Wishbone Type Suspension) Reassembly
37. INSTALL NO. 1 PARKING BRAKE SHOE HOLD DOWN COMPRESSION SPRING (for Double Wishbone Type Suspension) Reassembly
38. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING (for Double Wishbone Type Suspension) Reassembly
39. INSTALL NO. 3 PARKING BRAKE SHOE RETURN TENSION SPRING (for Double Wishbone Type Suspension) Reassembly
40. CHECK PARKING BRAKE INSTALLATION (for Double Wishbone Type Suspension) Reassembly
41. INSTALL REAR DISC (for Double Wishbone Type Suspension) Reassembly
42. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for Double Wishbone Type Suspension)





(a) Install the rear disc brake caliper assembly with the 2 bolts.
Torque: 59 Nm (597 kgf-cm, 43 ft-lbf)
43. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE LEVER TRAVEL (for Double Wishbone Type Suspension) Adjustments
44. INSTALL REAR WHEEL
Torque: 103 Nm (1050 kgf-cm, 76 ft-lbf)