Diesel Data: Automotive Repair

Removal








E351 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT WIPER ARM HEAD CAP Removal
3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal
4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal
5. REMOVE HOOD TO COWL TOP SEAL Removal
6. REMOVE COWL TOP VENTILATOR LOUVER RH Removal
7. REMOVE COWL TOP VENTILATOR LOUVER LH Removal
8. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal
9. REMOVE OUTER COWL TOP PANEL Removal
10. REMOVE HOOD SUB-ASSEMBLY





(a) Disconnect the 2 washer hose clamps and washer hose.





(b) Remove the 4 bolts and hood sub-assembly.
11. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
12. REMOVE FRONT WHEELS
13. REMOVE ENGINE UNDER COVER LH
14. REMOVE ENGINE UNDER COVER RH
15. DRAIN MANUAL TRANSAXLE OIL Service and Repair
16. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal
17. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal
18. REMOVE AIR CLEANER CASE Removal
19. REMOVE BATTERY Removal
20. REMOVE BATTERY CARRIER Removal
21. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY





(a) Remove the 2 clips and disconnect the 2 transmission control cables from the control cable bracket*1.
(b) Remove the 2 clips and disconnect the 2 transmission control cables from the transaxle*2.
22. REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY Removal.
23. DISCONNECT WIRE HARNESS AND CONNECTOR





(a) Disconnect the back-up light switch connector and the wire harness clamp and the wire harness.
24. SECURE STEERING WHEEL Removal
25. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal
26. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Removal
27. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Removal
28. REMOVE CENTER EXHAUST PIPE ASSEMBLY Removal
29. REMOVE FRONT AXLE SHAFT NUT LH Removal
30. REMOVE FRONT AXLE SHAFT NUT RH Removal
31. DISCONNECT FRONT SPEED SENSOR LH Removal
32. DISCONNECT FRONT SPEED SENSOR RH Removal
33. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal
34. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH Removal
35. SEPARATE TIE ROD END SUB-ASSEMBLY LH Removal
36. SEPARATE TIE ROD END SUB-ASSEMBLY RH Removal
37. SEPARATE FRONT LOWER SUSPENSION ARM LH Removal
38. SEPARATE FRONT LOWER SUSPENSION ARM RH Removal
39. SEPARATE FRONT AXLE ASSEMBLY LH Removal
40. SEPARATE FRONT AXLE ASSEMBLY RH Removal
41. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Removal
42. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Removal
43. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH Removal
44. INSTALL ENGINE HANGER Removal
45. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Removal
46. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY Removal
47. REMOVE FRONT ENGINE MOUNTING INSULATOR Removal
48. REMOVE STARTER ASSEMBLY Removal
49. DISCONNECT WIRE HARNESS





(a) Remove the nut, and disconnect the the wire harness clamp and wire harness.
50. SUPPORT MANUAL TRANSAXLE ASSEMBLY





(a) Support the manual transaxle with a transmission jack.
51. REMOVE MANUAL TRANSAXLE ASSEMBLY





(a) Remove the bolt and the wire harness clamp bracket.





(b) Remove the through bolt and nut, then separate the engine mounting insulator LH.





(c) Tilt the manual transaxle downward.
NOTE: Be careful that the rear side of the engine assembly does not come into contact with the body.





(d) Remove the 3 bolts and the engine mounting bracket LH.





(e) Remove the 6 bolts.





(f) Remove the 4 bolts and the manual transaxle.
52. REMOVE FRONT ENGINE MOUNTING BRACKET





(a) Remove the 3 bolts and the front engine mounting bracket.
53. REMOVE REAR ENGINE MOUNTING INSULATOR Removal
54. REMOVE REAR ENGINE MOUNTING BRACKET





(a) Remove the 3 bolts and the rear engine mounting bracket.
55. REMOVE MANUAL TRANSMISSION CASE PROTECTOR





(a) Remove the 2 bolts and the manual transmission case protector.
56. REMOVE WIRE HARNESS CLAMP BRACKET





(a) Remove the bolt and the wire harness clamp bracket.