Diesel Data: Automotive Repair

Installation








BRAKE: BRAKE PEDAL: INSTALLATION

INSTALLATION

1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY





(a) Install the brake pedal support with the 4 nuts.
Torque: 13 Nm (130 kgf-cm, 9 ft-lbf)





(b) Install the brake pedal support to the instrument panel side with the bolt.
Torque: 24 Nm (241 kgf-cm, 18 ft-lbf)
(c) Connect the connector to the stop light switch.
(d) Connect the connector to the brake pedal stroke sensor.
2. INSTALL MASTER CYLINDER PUSH ROD CLEVIS





(a) Apply lithium soap base glycol grease to the circumference of the brake master cylinder push rod pin.
(b) Install the push rod clevis to the brake pedal with the brake master cylinder push rod pin.
(c) Install the clip and brake pedal return spring.
3. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY
(a) Install the instrument panel Installation.
HINT: Refer to the procedures from the installation of the instrument panel sub-assembly up until the installation of the No 1. instrument panel register assembly.

4. CHECK AND ADJUST BRAKE PEDAL HEIGHT Adjustments
5. CHECK BRAKE PEDAL FREE PLAY Adjustments
6. CHECK BRAKE PEDAL RESERVE DISTANCE Adjustments
7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.