Diesel Data: Automotive Repair

Installation








AIR CONDITIONING: CONDENSER: INSTALLATION

INSTALLATION

1. INSTALL CONDENSER ASSEMBLY WITH RECEIVER





(a) Install the condenser (with receiver) with the 2 bolts.
Torque: 3.9 Nm (40 kgf-cm, 35 in-lbf)
HINT: If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:
40 cc (1.4 fl. oz.)
Compressor oil:
ND-OIL 11 or equivalent





(b) Install the 2 angles to the condenser (with receiver).
2. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER RH





(a) Install the radiator support upper with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
Torque: 3.9 Nm (40 kgf-cm, 35 in-lbf)
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)
3. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER LH





(a) Install the radiator support upper with the 4 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
Torque: 3.9 Nm (40 kgf-cm, 35 in-lbf)
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)
4. CONNECT COOLER REFRIGERANT LIQUID PIPE E
(a) Remove the attached vinyl tape from the disconnected parts of the cooler refrigerant liquid pipe E and condenser assembly (with receiver).
(b) Install a new O-ring to the cooler refrigerant liquid pipe E.
(c) Sufficiently apply compressor oil (ND-OIL 11) to the O-ring and the cooler refrigerant liquid pipe E fitting surface.
Compressor oil:
ND-OIL 11 or equivalent
NOTICE:
- Do not use any compressor oil other than ND-OIL 11.
- If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.





(d) Connect the cooler refrigerant liquid pipe E to the condenser (with receiver) with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 47 in-lbf)
5. CONNECT DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the disconnected parts of the discharge hose and the condenser (with receiver).
(b) Install a new O-ring to the discharge hose.
(c) Sufficiently apply compressor oil (ND-OIL 11) to the O-ring and the discharge hose fitting surface.
NOTICE:
- Do not use any compressor oil other than ND-OIL 11.
- If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.





(d) Connect the discharge hose to the condenser (with receiver) with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 47 in-lbf)
6. INSTALL NO. 1 INVERTER BRACKET
7. INSTALL FRONT BUMPER COVER
(a) Install the front bumper cover Installation.
8. INSTALL FRONT FENDER LINER RH Installation
9. INSTALL FRONT FENDER LINER LH Installation
10. CHARGE REFRIGERANT Service and Repair
11. WARM UP COMPRESSOR Service and Repair
12. INSPECT FOR REFRIGERANT LEAK Service and Repair