Reassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: REASSEMBLY

REASSEMBLY

1. INSTALL EVAPORATOR TEMPERATURE SENSOR





(a) Install the evaporator temperature sensor and attach the 2 claws.
2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY





(a) Sufficiently apply compressor oil (ND-OIL 11) to 2 new O-rings and the fitting surface. Install the 2 O-rings to the No. 1 cooler evaporator.
Compressor oil:
ND-OIL 11 or equivalent
NOTICE:
- Do not use any compressor oil other than ND-OIL 11.
- If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.





(b) Install the No. 1 cooler evaporator with the 7 screws.
3. INSTALL QUICK HEATER ASSEMBLY





(a) Install the quick heater with the 4 screws.
4. INSTALL NO. 1 AIR DUCT





(a) Install the No. 1 air duct with the 2 screws.
5. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY
(a) Install the air conditioning radiator to the radiator heater unit.





(b) Install the 4 clamps and 4 screws.





(c) Attach the 2 claws and clamp to install the heater piping cover.
(d) Attach the clamp and connect the evaporator temperature sensor connector.
6. INSTALL COOLER EXPANSION VALVE





(a) Install the cooler expansion valve to the No. 1 cooler evaporator.
7. INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY





(a) Sufficiently apply compressor oil (ND-OIL 11) to 2 new O-rings and the fitting surface. Install the 2 O-rings to the air conditioning tube assembly.
Compressor oil:
ND-OIL 11 or equivalent
NOTICE:
- Do not use any compressor oil other than ND-OIL 11.
- If any compressor oil other than ND-OIL 11 is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

(b) Install the air conditioning tube to the No. 1 cooler evaporator, placing the cooler expansion valve between them. Using a 4 mm (0.16 in.) hexagon wrench, install the 2 hexagon bolts.
Torque: 3.5 Nm (35 kgf-cm, 30 in-lbf)





(c) Install the expansion cover with the 2 screws.
8. INSTALL AIR OUTLET CONTROL SERVO MOTOR





(a) Install the air outlet control servo motor and attach the claw.
(b) Attach the claw and install the 2 screws.
9. INSTALL AIR MIX CONTROL SERVO MOTOR





(a) Install the air mix control servo motor with the 2 screws.
10. INSTALL DEFROSTER NOZZLE ASSEMBLY LOWER





(a) Install the defroster nozzle lower and attach the 2 claws.
11. INSTALL BLOWER ASSEMBLY





(a) Install the blower and then attach the fittings with the air conditioner.
(b) Install the 2 screws.