Diesel Data: Automotive Repair

Disassembly








P112 HYBRID BATTERY CONTROL: HV BATTERY: DISASSEMBLY

DISASSEMBLY

1. REMOVE BATTERY COVER





(a) Remove the protector shown in the illustration.
(b) Remove the 6 bolts, 2 nuts, clip, battery cover and battery carrier catch bracket.





2. REMOVE NO. 1 WIRE HARNESS PROTECTOR COVER Removal
3. REMOVE NO. 3 WIRE HARNESS PROTECTOR COVER Removal
4. REMOVE NO. 3 BATTERY CARRIER CUSHION Removal
5. REMOVE MAIN BATTERY CABLE Removal
6. REMOVE NO. 2 MAIN BATTERY CABLE Removal
7. REMOVE BATTERY CURRENT SENSOR Removal
8. REMOVE NO. 2 WIRE HARNESS PROTECTOR COVER Removal
9. REMOVE NO. 4 WIRE HARNESS PROTECTOR COVER Removal
10. REMOVE BATTERY CLAMP PAD Removal
11. REMOVE NO. 1 WIRE HARNESS PROTECTOR COVER Removal
12. REMOVE BATTERY PLUG Removal
13. REMOVE JUNCTION BLOCK Removal
14. REMOVE NO. 2 SYSTEM MAIN RELAY Removal
15. REMOVE NO. 3 SYSTEM MAIN RELAY Removal
16. REMOVE SYSTEM MAIN RESISTOR Removal
17. REMOVE NO. 1 SYSTEM MAIN RELAY Removal
18. REMOVE BATTERY ECU Removal





19. REMOVE UPPER BATTERY CARRIER
CAUTION: Wear insulating gloves.

(a) Remove the 3 nuts and upper battery carrier.
20. REMOVE NO. 2 BATTERY SPACER
CAUTION: Wear insulating gloves.

21. REMOVE NO. 2 FRAME WIRE Removal





22. REMOVE BATTERY ROOM VENTILATION HOSE
CAUTION: Wear insulating gloves.