Installation

P112 HYBRID BATTERY CONTROL: HV BATTERY: INSTALLATION

INSTALLATION

1. INSTALL HV BATTERY ASSEMBLY





(a) Install the HV battery with the earth bolt and 4 bolts.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)





(b) Connect the system main relay connector.
CAUTION: Wear insulating gloves.

(c) Connect the interlock connector.
CAUTION: Wear insulating gloves.

(d) Connect the battery ECU connector.
CAUTION: Wear insulating gloves.





(e) Connect the battery room ventilation hose to the floor panel.





2. INSTALL FRAME WIRE
CAUTION: Wear insulating gloves.

(a) Install the frame wire on the No. 2 and No. 3 system main relay with 2 new nuts.
Torque: 5.6 Nm (57 kgf-cm, 50 in-lbf)
(b) Connect the 2 clamps, then install the frame wire to the upper battery carrier.





3. INSTALL JUNCTION TERMINAL
CAUTION: Wear insulating gloves.
NOTE: Make sure that the orientation of the junction terminal is correct.

4. INSTALL NO. 6 BATTERY CARRIER PANEL





(a) Install the battery carrier panel with the bolt and 2 nuts.
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)





5. INSTALL QUARTER VENT DUCT
NOTE: Ensure that the duct is installed securely.

(a) Install the quarter vent duct with the bolt and clip.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
(b) Connect the connector.
(c) Install the clamp.
6. INSTALL BATTERY BRACKET REINFORCEMENT





(a) Install the battery bracket reinforcement with the 7 bolts.
Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)
7. INSTALL NO. 2 QUARTER VENT DUCT INNER





(a) Insert the quarter vent duct inner until it touches the backside of the HV battery.
(b) Slide the fitting surface of the quarter vent duct inner downward, then attach it to the battery blower assembly.
NOTE: Ensure that the duct is installed securely.

(c) Install the 2 clips on the vent duct.
(d) Install the battery blower relay.
8. INSTALL BATTERY CARRIER BRACKET





(a) Install the battery carrier bracket with the 7 bolts.
Torque: 28 Nm (286 kgf-cm, 21 ft-lbf)
9. INSTALL DECK TRIM SIDE PANEL RH





(a) Install the deck trim side panel with the 7 clips and 2 bolts, and then install the part of the weather strip.
(b) Install the luggage hold belt striker with the bolt.
10. INSTALL DECK TRIM SIDE PANEL LH
(a) Connect the lighting connector.





(b) Install the deck trim side panel with the 8 clips and 2 bolts, and then install the part of the weather strip.
(c) Install the luggage hold belt striker with the bolt.
11. INSTALL DECK FLOOR BOX LH





(a) Install the deck floor box with the clip.





12. INSTALL REAR NO. 4 FLOOR BOARD
13. INSTALL REAR SIDE SEAT BACK FRAME RH





(a) Install the seat back frame with the bolt.
14. INSTALL REAR SIDE SEAT BACK FRAME LH





(a) Install the seat back frame with the bolt.





15. INSTALL REAR NO. 1 FLOOR BOARD
(a) Install the floor board.
(b) Install the 2 luggage strikers with the 2 bolts.





16. INSTALL REAR SEAT CUSHION ASSEMBLY





17. INSTALL TONNEAU COVER





18. INSTALL REAR DECK TRIM COVER
19. INSTALL SERVICE PLUG GRIP Installation
20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
21. INSTALL REAR NO. 3 FLOOR BOARD Installation
22. INSTALL REAR DECK FLOOR BOX Installation
23. INSTALL REAR NO. 2 FLOOR BOARD Installation
24. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.