Installation
P112 HYBRID VEHICLE CONTROL: FRAME WIRE: INSTALLATION
INSTALLATION
1. INSTALL FRAME WIRE
CAUTION: Wear insulating gloves.
(a) Temporarily fasten the frame wire to the vehicle.
(b) Connect the fit-in clamps to the stud in the floor panel, and then install the frame wire with both nuts labeled A.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(c) Install both nuts labeled B shown in the illustration.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(d) As shown in the illustration, point the arrow on the grommet in the front direction, then install the grommet.
(e) Install the 2 bolts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(f) Install the 2 clamps.
2. INSTALL FRONT SUSPENSION CROSSMEMBER
(a) Install the front suspension crossmember with the 4 bolts.
Torque: 113 Nm (1,152 kgf-cm, 83 ft-lbf)
Torque: 157 Nm (1,601 kgf-cm, 116 ft-lbf)
(b) Remove the jack.
3. INSTALL NO. 1 WIRE HARNESS PROTECTOR
CAUTION: Wear insulating gloves.
(a) Install the wire harness protector with the 2 bolts and nut.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
4. INSTALL FRONT FLOOR COVER CENTER LH
(a) Install the floor cover with the 5 clips.
5. INSTALL FRONT FLOOR COVER LH
(a) Install the floor cover with the 6 clips.
6. INSTALL NO. 3 ENGINE UNDER COVER
7. INSTALL NO. 4 ENGINE UNDER COVER CENTER
8. INSTALL STEERING INTERMEDIATE SHAFT Installation
9. INSTALL COLUMN HOLE COVER SILENCER SHEET
10. INSTALL FRAME WIRE
CAUTION: Wear insulating gloves.
(a) Connect the 2 connectors shown in the illustration to the inverter with converter assembly.
(b) Connect the clamp to the engine room relay block with the nut.
(c) Install the frame wire to the engine room relay block with the nut.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(d) Install the side cover to the engine room relay block.
(e) Install the frame wire clamp to the side member.
11. INSTALL FRONT COWL TOP PANEL OUTER Installation
12. INSTALL FRONT WIPER LINK AND WIPER MOTOR ASSEMBLY Installation
13. INSTALL COWL TOP VENTILATOR LOUVER RH
14. INSTALL COWL TOP VENTILATOR LOUVER LH
15. INSTALL HOOD TO COWL TOP SEAL
16. INSTALL FRONT WIPER ARM LH Installation
17. INSTALL FRONT WIPER ARM RH Installation
18. INSTALL FRONT WIPER ARM COVER
19. INSTALL FRAME WIRE
CAUTION: Wear insulating gloves.
(a) Connect the grommet.
(b) Connect the connector.
(c) Install the 2 clamps, then connect the frame wire to the center floor panel.
(d) Install the frame wire to the rear floor panel with the clamp.
(e) Install the frame wire to the No. 2 and No. 3 system main relay with 2 new nuts.
Torque: 5.6 Nm (57 kgf-cm, 50 in-lbf)
20. INSTALL JUNCTION TERMINAL
CAUTION: Wear insulating gloves.
21. INSTALL NO. 6 BATTERY CARRIER PANEL Installation
22. INSTALL FLOOR SIDE PANEL LH
(a) Install the clip.
(b) Install the floor side panel with the 3 bolts.
(c) Install the carpet with the clip.
23. INSTALL REAR DOOR SCUFF PLATE LH
24. INSTALL BATTERY CARRIER BRACKET Installation
25. INSTALL DECK TRIM SIDE PANEL LH Installation
26. INSTALL DECK FLOOR BOX LH Installation
27. INSTALL REAR NO. 4 FLOOR BOARD Installation
28. INSTALL REAR SIDE SEATBACK FRAME LH Installation
29. INSTALL REAR NO. 1 FLOOR BOARD Installation
30. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
31. INSTALL TONNEAU COVER Installation
32. INSTALL REAR DECK TRIM COVER Installation
33. INSTALL SERVICE PLUG GRIP Installation
34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
35. INSTALL REAR NO. 3 FLOOR BOARD Installation
36. INSTALL REAR DECK FLOOR BOX Installation
37. INSTALL REAR NO. 2 FLOOR BOARD Installation
38. INSTALL FRONT WHEEL
39. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.