Diesel Data: Automotive Repair

Installation








P112 HYBRID BATTERY CONTROL: MAIN BATTERY CABLE: INSTALLATION

INSTALLATION

1. INSTALL NO. 2 MAIN BATTERY CABLE




CAUTION: Wear insulating gloves.

(a) Temporarily install the No. 2 main battery cable to the HV battery.
(b) Install the No. 2 main battery cable to the No. 2 frame wire with a new nut.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
(c) Temporarily install the main battery cable and system main relay terminal, in that order, to the No. 2 system main relay, then tighten the new nut.
Torque: 5.6 Nm (57 kgf-cm, 50 in-lbf)





(d) Install the terminal cover shown in the illustration.
2. INSTALL MAIN BATTERY CABLE




CAUTION: Wear insulating gloves.

(a) Temporarily install the main battery cable to the HV battery.
(b) Install the main battery cable to the No. 2 frame wire with a new nut.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
(c) Install the main battery cable to the No. 3 system main relay with a new nut.
Torque: 5.6 Nm (57 kgf-cm, 50 in-lbf)
(d) Install the aluminum shield wire with a new nut.
Torque: 3.3 Nm (34 kgf-cm, 29 in-lbf)





(e) Install the terminal cover shown in the illustration.





3. INSTALL NO. 3 BATTERY CARRIER CUSHION
CAUTION: Wear insulating gloves.

(a) Degrease and clean the installation surface of the battery carrier cushion.
(b) Install a new battery carrier cushion.





4. INSTALL NO. 1 WIRE HARNESS PROTECTOR COVER
CAUTION: Wear insulating gloves.

5. INSTALL NO. 3 WIRE HARNESS PROTECTOR COVER
CAUTION: Wear insulating gloves.

6. INSTALL BATTERY COVER Reassembly
7. INSTALL HV BATTERY ASSEMBLY
(a) Install the HV battery to the vehicle Installation.
8. INSTALL SERVICE PLUG GRIP Installation
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
10. INSTALL REAR NO. 3 FLOOR BOARD Installation
11. INSTALL REAR DECK FLOOR BOX Installation
12. INSTALL REAR NO. 2 FLOOR BOARD Installation
13. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.