Diesel Data: Automotive Repair

System Specifications

CYLINDER BLOCK SURFACE VARIATION






CRANKSHAFT









Using SST, tighten the bolts in several steps by the specified torque in the sequence shown in the illustration.

Torque 22 Nm (224 kgf-cm, 16 ft-lbf)





Mark the front of the bearing cap bolts with paint.
Retighten the bearing cap bolts by 90° in the same sequence.
Check that the painted mark is now at a 90° angle to the front.


CONNECTING ROD










PISTON WITH CONNECTING ROD

Torque 15 Nm (153 kgf-cm, 11 ft-lbf)





Mark the front of the connecting cap bolts with paint.
Retighten the cap bolts by 90° as shown.
Check that the crankshaft turns smoothly.


PISTON






PISTON RING






CRANKSHAFT PULLEY
Torque 128 Nm (1,305 kgf-cm, 95 ft-lbf)