Diesel Data: Automotive Repair

Replacement








HYBRID TRANSMISSION / TRANSAXLE: INPUT SHAFT OIL SEAL: REPLACEMENT

REPLACEMENT
CAUTION:
- When working on the high voltage systems, always wear insulated gloves.
- Keep the removed service plug in your pocket to prevent other technicians from reconnecting it while you are servicing the vehicle.
- After removing the service plug grip, do not touch the high voltage connectors and terminals for 5 minutes.
NOTE: After removing the service plug grip, do not operate the power switch as it may damage the hybrid vehicle control ECU.

1. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY
(a) Remove the hybrid vehicle transaxle Removal.
2. REMOVE INPUT SHAFT OIL SEAL





(a) Insert a flat-head screwdriver into the metal portion of the oil seal and pry out the oil seal.
NOTE: Do not damage the input shaft and transaxle housing when inserting the screwdriver or removing the oil seal.

3. INSTALL INPUT SHAFT OIL SEAL





(a) Apply a small amount of No. 2 MP grease to the lip of a new oil seal.
(b) Using SST, install the oil seal.
SST: 09388-40010
Standard depth:
1.0 to 1.5 mm (0.039 to 0.059 in.)
NOTICE:
- Ensure that no foreign objects adhere to the oil seal lip.
- Ensure that the oil seal is not at an angle.

4. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY
(a) Install the hybrid vehicle transaxle Installation.