Installation

WINDSHIELD / WINDOWGLASS: BACK DOOR GLASS: INSTALLATION

INSTALLATION
HINT: A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.





1. INSTALL BACK WINDOW GLASS SPACER
(a) Apply Primer G to the installation part of the spacers.
HINT: If primer is applied to an area that is not specified, wipe off the primer with white gasoline before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Install 2 new spacers onto the glass as shown in the illustration.
2. INSTALL BACK DOOR GLASS ADHESIVE DAM
(a) Apply Primer G to the glass where the adhesive dam will be installed.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area) as shown in the illustration.





3. INSTALL BACK WINDOW MOULDING OUTSIDE
(a) Using a brush or sponge, apply Primer G to the contact surface of the back door glass.




NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

Standard measurement:






(b) Install the moulding.





Standard measurement:






4. INSTALL BACK DOOR GLASS





(a) Using a brush, coat the exposed part of the vehicle body with Primer M.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not coat the adhesive with Primer.
- Throw away any leftover primer.
- Do not apply too much primer.

(b) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.




HINT: If Primer G is applied to an area other than that which is specified, wipe off the primer with cloth before it dries.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.

(c) Apply adhesive to the back door glass.





Adhesive:
Toyota Genuine Windshield Glass Adhesive or Equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame:





(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the back door glass as shown in the illustration.
Standard measurement:






(d) Install the back door glass to the vehicle body.
(1) Hold the back window glass in place securely with tape or equivalent until the adhesive has hardened.
NOTICE:
- Check that the spacers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.
(2) Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.




(3) Using a scraper, remove any excess or protruding adhesive.
HINT: Apply adhesive onto the glass rim.
NOTE: Do not drive the vehicle within the time written in the table below.

Minimum time:






5. INSTALL REAR SPOILER SUB-ASSEMBLY Installation
6. INSTALL REAR WIPER MOTOR ASSEMBLY Installation
7. INSTALL BACK DOOR SIDE GARNISH LH Reassembly
8. INSTALL BACK DOOR SIDE GARNISH RH Reassembly
9. INSTALL BACK DOOR TRIM UPPER PANEL ASSEMBLY Reassembly
10. INSTALL BACK DOOR UPPER TRIM BOARD ASSEMBLY Reassembly
11. INSTALL BACK DOOR LOWER TRIM BOARD ASSEMBLY Reassembly
12. INSTALL REAR WIPER ARM ASSEMBLY (w/ Rear wiper) Removal
13. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
15. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.