Installation
WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION
INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Apply Primer G to the glass where the stoppers will be installed.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
(b) Install 2 new stoppers onto the glass as shown in the illustration.
Standard measurement:
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new stoppers to the vehicle body as shown in the illustration.
3. INSTALL WINDOW GLASS ADHESIVE DAM
(a) Apply Primer G to the glass where the glass adhesive dams will be installed.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
(b) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the spacer area A as shown in the illustration.
Standard measurement:
4. INSTALL WINDSHIELD GLASS
(a) Position the glass.
(1) Using suction cups, place the glass in the correct position.
(2) Check that the entire contact surface of the glass rim is perfectly even.
(3) Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
HINT:
- Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
- When reusing the glass, check and correct the matchmark positions.
NOTE: Check that the stoppers are attached to the vehicle body correctly.
(4) Using suction cups, remove the glass.
(b) Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Do not apply primer to the adhesive.
- Throw away any leftover primer.
- Do not apply too much primer.
(c) Using a brush or sponge, apply Primer G to the contact surface of the glass.
HINT: If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
(d) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or Equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT: After cutting off the tip, use all adhesive within the time written in the table below.
Usage time frame:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the glass as shown in the illustration.
Standard measurement:
(e) Install the glass to the vehicle body.
(1) Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
(2) Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
NOTICE:
- Check that the stoppers are attached to the vehicle body correctly.
- Check that the vehicle body and glass have a small gap between them.
(3) Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
5. INSTALL WINDSHIELD MOULDING OUTSIDE
(a) Using a brush or sponge, apply Primer G to the glass where a new moulding will be installed.
NOTICE:
- Allow the primer to dry for 3 minutes or more.
- Throw away any leftover primer.
- Do not apply too much primer.
(b) Align the moulding's marks with glass notches and install the moulding before the adhesive dries.
NOTE: Do not drive the vehicle for the amount of time written in the table below.
Minimum time:
6. INSTALL COWL TOP VENTILATOR LOUVER RH
7. INSTALL COWL TOP VENTILATOR LOUVER LH
8. INSTALL FRONT WIPER ARM LH Installation
9. INSTALL FRONT WIPER ARM RH Installation
10. INSTALL FRONT WIPER ARM HEAD CAP
11. INSTALL HOOD TO COWL TOP SEAL
12. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror) Installation
13. REMOVE INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror) Installation
14. INSTALL ROOF HEADLINING ASSEMBLY Installation
15. INSTALL MAP LIGHT ASSEMBLY Installation
16. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
17. INSTALL ASSIST GRIP COVER Installation
18. INSTALL VISOR HOLDER Installation
19. INSTALL VISOR ASSEMBLY LH Installation
20. INSTALL VISOR ASSEMBLY RH Installation
21. INSTALL FRONT PILLAR GARNISH LH Installation
22. INSTALL FRONT PILLAR GARNISH RH Installation
23. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH Installation
24. INSTALL FRONT PILLAR GARNISH CORNER PIECE RH Installation
25. INSTALL FRONT DOOR OPENING TRIM LH
26. INSTALL FRONT DOOR OPENING TRIM RH
27. INSTALL COWL SIDE TRIM BOARD LH Installation
28. REMOVE COWL SIDE TRIM BOARD RH Installation
29. REMOVE FRONT DOOR SCUFF PLATE LH Installation
30. INSTALL FRONT DOOR SCUFF PLATE RH Installation
31. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
33. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.