Diesel Data: Automotive Repair

Installation








BRAKE (REAR): REAR BRAKE FLEXIBLE HOSE: INSTALLATION

INSTALLATION
NOTICE:
- Because the left and right rear flexible hoses are not interchangeable, verify the part number when installing the flexible hoses.
- If the hoses are to be reused, connect them after checking the identification marks placed when each hose was disconnected.

1. INSTALL REAR FLEXIBLE HOSE





(a) Connect the rear flexible hose to the disc brake cylinder assembly with a new union bolt and a new gasket.
Torque: 29 Nm (300 kgf-cm, 22ft-lbf)
HINT: Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.

(b) Install the rear flexible hose to the bracket with a new clip.
NOTICE: Install the clip as far as it will go.





(c) Using a union nut wrench, connect the brake line to the rear brake flexible hose while holding the flexible hose with a wrench.

Text in Illustration





Torque: 15 Nm (155 kgf-cm, 11ft-lbf)

NOTICE:
- Do not kink or damage the brake line.
- Do not allow brake line to twist and interfere with other parts or body during flexible hose tightening.
- Do not allow any foreign matter such as dirt or dust to enter the brake line.
- Use the formula to calculate special torque values for situations where union nut wrench is combined with a torque wrench Service Precautions.





(d) Install the rear flexible hose to the absorber bracket with the bolt.
Torque: 19 Nm (192 kgf-cm, 14ft-lbf)
2. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
3. BLEED BRAKE LINE Service and Repair
4. INSPECT FOR BRAKE FLUID LEAK
5. INSPECT FLUID LEVEL IN RESERVOIR Testing and Inspection
6. INSTALL REAR WHEEL
Torque: 103 Nm (1050 kgf-cm, 76ft-lbf)