Diesel Data: Automotive Repair

Disassembly








1AR-FE ENGINE MECHANICAL: CYLINDER HEAD: DISASSEMBLY

DISASSEMBLY

1. REMOVE INTAKE VALVE





(a) Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks.
SST: 09202-70020
09202-00010
(b) Remove the retainer, compression spring and valve.
HINT: Arrange the removed parts in the correct order.

2. REMOVE EXHAUST VALVE





(a) Using SST and wooden blocks, compress the compression spring and remove the valve spring retainer locks.
SST: 09202-70020
09202-00010
(b) Remove the retainer, compression spring and valve.
HINT: Arrange the removed parts in the correct order.

3. REMOVE VALVE STEM OIL SEAL





(a) Using needle-nose pliers, remove the oil seals.
4. REMOVE VALVE SPRING SEAT





(a) Using compressed air and a Magnet Hand, remove the valve spring seat by blowing air onto it.





5. REMOVE NO. 1 STRAIGHT SCREW PLUG
NOTICE: If water leaks from the No. 1 screw plug or the plug is corroded, replace it.

(a) Using a 10 mm hexagon wrench, remove the 3 screw plugs and 3 gaskets.





6. REMOVE NO. 2 STRAIGHT SCREW PLUG
NOTICE: If water leaks from the No. 2 screw plug or the plug is corroded, replace it.

(a) Using a 14 mm hexagon wrench, remove the screw plug and gasket.
7. REMOVE STUD BOLT
NOTICE: If a stud bolt is deformed or its threads are damaged, replace it.