Diesel Data: Automotive Repair

Removal








1AR-FE FUEL: FUEL PRESSURE PULSATION DAMPER: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE
HINT: Service Precautions

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
(a) Remove the windshield wiper motor and link assembly Removal.
4. REMOVE OUTER COWL TOP PANEL Removal
5. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY Removal
6. REMOVE NO. 1 VACUUM SWITCHING VALVE ASSEMBLY Removal
7. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal
8. REMOVE FUEL TUBE SUB-ASSEMBLY




NOTICE: Do not forcibly bend, kink or twist the fuel tube.

(a) Remove the fuel tube from the fuel hose clamp.
(b) Remove the No. 2 fuel pipe clamp.
(c) Wipe off any dirt on the fuel tube connector.
(d) Hold the fuel tube connector, and then install SST.
SST: 09268-21010
(e) Turn SST to align the retainer inside the fuel tube connector with the chamfered part of SST.
(f) Insert SST into the fuel tube and hold it. Then push the fuel tube connector toward SST.
(g) Mount the retainer of the fuel tube connector onto the chamfered part of SST.





(h) Slide SST and the fuel tube connector together toward the fuel tube until they make a "click" sound, and then disconnect the fuel tube.

Text in Illustration





NOTICE:
- Check for foreign matter in the fuel tube around the fuel tube connector. Clean it if necessary. Foreign matter can affect the ability of the O-rings to seal the connector and fuel pipe.
- Do not use any tools to separate the connector and pipe.
- Do not forcefully bend, kink or twist the hose.
- Keep the connector and pipe free from foreign matter.
- If the connector and pipe are stuck together, pinch the connector and turn it carefully to disconnect it.
- Put the connector in a plastic bag to prevent damage and contamination.





(i) Remove the No. 1 fuel pipe clamp.
(j) Pinch the tube connector, and then pull the tube connector off of the pipe.
NOTICE:
- Check for foreign matter in the fuel tube around the fuel tube connector. Clean it if necessary. Foreign matter can affect the ability of the O-rings to seal the connector and fuel pipe.
- Do not use any tools to separate the connector and pipe.
- Do not forcefully bend, kink or twist the hose.
- Keep the connector and pipe free from foreign matter.
- If the connector and pipe are stuck together, pinch the connector and turn it carefully to disconnect it.
- Put the connector in a plastic bag to prevent damage and contamination.

9. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY





(a) Remove the 2 bolts and fuel pressure pulsation damper.
(b) Remove the O-ring from the fuel pressure pulsation damper.