Diesel Data: Automotive Repair

Part 3








U760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: DISASSEMBLY

Part 3

DISASSEMBLY (Continued)

45. REMOVE PARKING LOCK SLEEVE





(a) Remove the parking lock sleeve from the transaxle case.
46. REMOVE PARKING LOCK PAWL





(a) Remove the spring, parking lock pawl pin, parking lock pawl shaft, and parking lock pawl from the transaxle case.

Test in Illustration





47. REMOVE COUNTER DRIVEN GEAR REAR TAPERED ROLLER BEARING OUTER RACE





(a) Using SST, remove the counter driven gear rear tapered roller bearing outer race from the transaxle case.
SST: 09308-00010
48. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING Disassembly
49. REMOVE TRANSAXLE CASE OIL SEAL Disassembly
50. REMOVE ONE-WAY CLUTCH ASSEMBLY





(a) Using a screwdriver, remove the snap ring from the transaxle case.





(b) Remove the one-way clutch assembly with the planetary ring gear from the transaxle case.

Test in Illustration





(c) Remove the thrust needle roller bearing from the front planetary gear assembly.





(d) Remove the one-way clutch assembly from the planetary ring gear.

Test in Illustration





(e) Remove the outer race retainer from the one-way clutch assembly.
51. INSPECT ONE-WAY CLUTCH ASSEMBLY Transaxle Unit
52. REMOVE PLANETARY RING GEAR FLANGE





(a) Using a screwdriver, remove the snap ring from the planetary ring gear.

Test in Illustration





(b) Remove the planetary ring gear flange from the planetary ring gear.
53. REMOVE NO. 2 BRAKE DISC





(a) Using a screwdriver, remove the snap ring from the transaxle case.





(b) Remove the brake flange, 5 brake discs, and 5 brake plates from the transaxle case.

Test in Illustration





54. INSPECT NO. 2 BRAKE DISC Transaxle Unit
55. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY





(a) Using a screwdriver, remove the snap ring from the transaxle case.





(b) Remove the 1st and reverse brake return spring from the transaxle case.
56. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY Transaxle Unit
57. REMOVE NO. 2 BRAKE PISTON





(a) Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the ATF hole to remove the No. 2 brake piston assembly from the transaxle case.





(b) Using a screwdriver, remove the 2 O-rings from the No. 2 brake piston.
58. REMOVE FRONT PLANETARY GEAR ASSEMBLY





(a) Using SST and a press, remove the planetary gear assembly from the transaxle case.
SST: 09950-60010
09951-00580
SST: 09950-70010
09951-07100
59. REMOVE COUNTER DRIVE GEAR





(a) Using SST and a press, remove the counter drive gear and bearing inner race (rear side) from the transaxle case.
SST: 09950-60020
09951-00710
SST: 09950-70010
09951-07100





(b) As shown in the illustration, tighten the 2 bolts evenly and leave a clearance of approximately 5.0 mm (0.197 in.) between the counter drive gear and inner race.





(c) Using SST, remove the bearing inner race (front side) from the counter drive gear.

Test in Illustration





SST: 09950-00020
SST: 09950-00030
SST: 09950-40011
09957-04010
SST: 09950-60020
09951-00710
60. REMOVE NO. 3 BRAKE PISTON





(a) Place SST on the brake piston return spring and compress the brake piston return spring with a press.
SST: 09387-00070
(b) Using a screwdriver, remove the snap ring from the transaxle case.





(c) Remove the brake piston return spring from the transaxle case.

Test in Illustration









(d) Remove the No. 3 brake piston from the transaxle case.

Test in Illustration









(e) Using a screwdriver, remove the 2 O-rings from the No. 3 brake piston.
61. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transaxle Unit
62. REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY





(a) Remove the bolt, cover, and manual detent spring sub-assembly from the transaxle case.
63. REMOVE PARKING LOCK ROD SUB-ASSEMBLY





(a) Remove the parking lock rod sub-assembly from the manual valve lever shaft.
HINT: Align the slot with the notches on the manual valve lever shaft to remove the parking lock rod sub-assembly.

64. REMOVE MANUAL VALVE LEVER SHAFT SUB-ASSEMBLY





(a) Using needle-nose pliers, remove the manual valve lever shaft retainer spring from the transaxle case.





(b) Remove the manual valve lever shaft sub-assembly from the transaxle case.
65. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL





(a) Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case.