Removal

2GR-FE INTAKE / EXHAUST: EXHAUST MANIFOLD: REMOVAL

REMOVAL

1. REMOVE FRONT DOOR SCUFF PLATE LH Removal
2. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH Removal
3. REMOVE NO. 1 ENGINE UNDER COVER
4. REMOVE NO. 2 ENGINE UNDER COVER
5. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)
(a) Remove the propeller with center bearing shaft assembly Removal.
6. REMOVE COOL AIR INTAKE DUCT SEAL Removal
7. REMOVE INLET NO. 2 AIR CLEANER Removal
8. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY

(a) Disconnect the 2 clamps and oxygen sensor connector (for Bank 1 Sensor 2).

(b) Remove the grommet.

(c) Remove the 4 bolts, 2 nuts, 2 compression springs and front No. 3 exhaust pipe sub-assembly.
(d) Remove the 3 gaskets from the front No. 3 exhaust pipe sub-assembly.
9. REMOVE MANIFOLD STAY

(a) Remove the bolt, nut and manifold stay.
10. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH
(a) Disconnect the air fuel ratio sensor connector (for Bank 1 Sensor 1).

(b) Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly RH.
11. REMOVE EXHAUST MANIFOLD TO HEAD GASKET

(a) Remove the exhaust manifold to head gasket from the cylinder head sub-assembly.
12. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) Removal
13. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal
14. REMOVE NO. 2 MANIFOLD STAY

(a) Remove the bolt, nut and No. 2 manifold stay.
15. REMOVE NO. 2 OIL LEVEL DIPSTICK GUIDE

(a) Remove the oil level dipstick.
(b) Remove the bolt and No. 2 engine oil level dipstick guide.

(c) Remove the O-ring from the No. 2 engine oil level dipstick guide.
16. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) Removal
17. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

(a) Remove the 3 bolts and No. 2 exhaust manifold heat insulator.
18. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

(a) Using a 12 mm deep socket wrench, remove the 6 nuts and exhaust manifold sub-assembly LH.
19. REMOVE EXHAUST MANIFOLD TO HEAD GASKET LH

(a) Remove the exhaust manifold to head gasket LH from the cylinder head sub-assembly.