Installation

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: INSTALLATION

INSTALLATION

1. INSTALL BRAKE ACTUATOR ASSEMBLY





(a) Install the brake actuator assembly to the brake actuator bracket assembly with the 2 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71in-lbf)

NOTICE:
- Do not remove the hole plugs of a new brake actuator before connecting the 6 brake lines because the brake actuator is filled with brake fluid.
- Do not hold the actuator by the connector.
- Set the actuator down with the pin being set securely as shown in the illustration.

Text in Illustration





2. INSTALL BRAKE ACTUATOR WITH BRACKET





(a) Install the brake actuator with bracket to the body with the nut and 2 bolts.
Torque: 19 Nm (194 kgf-cm, 14ft-lbf)

NOTICE:
- Do not damage the brake lines or wire harness.
- Tighten the nut and 2 bolts in order from 1 to 3.





(b) Connect the brake actuator connector.

NOTICE:
- Make sure that the connector is locked securely.
- Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.





(c) Temporarily tighten each brake line to the correct positions of the brake actuator with bracket as shown in the illustration.

Text in Illustration









(d) Using union nut wrenches (10 mm and 12 mm), fully tighten each brake line.
Flare nut A (10 mm) - Torque: 15 Nm (155 kgf-cm, 11ft-lbf)
Flare nut B (12 mm) - Torque: 20 Nm (199 kgf-cm, 14ft-lbf)
NOTICE: Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

Text in Illustration









(e) Install the clamp of the suction hose sub-assembly to the brake actuator bracket assembly.
3. INSTALL RADIATOR RESERVE TANK ASSEMBLY





(a) Install the radiator reserve tank assembly.
(b) Install the radiator reserve tank cap assembly.
4. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
5. BLEED BRAKE MASTER CYLINDER Service and Repair
6. BLEED BRAKE LINE Service and Repair
7. INSPECT FLUID LEVEL IN RESERVOIR Testing and Inspection
8. INSPECT FOR BRAKE FLUID LEAK
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

10. PERFORM ENGINE VARIANT LEARNING
HINT: Programming and Relearning.

11. INSPECT BRAKE ACTUATOR USING TECHSTREAM
HINT: Testing and Inspection.