Diesel Data: Automotive Repair

Reassembly








1AR-FE FUEL: FUEL PUMP: REASSEMBLY

REASSEMBLY

1. INSTALL FUEL PUMP ASSEMBLY WITH FILTER





(a) Apply gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.

Text in Illustration









(b) Engage the 5 claws on the fuel filter and install the fuel pump assembly with filter.

NOTICE:
- Make sure the O-ring is not cut or pinched during the installation.
- Attach the claws securely.

2. INSTALL FUEL FILTER ASSEMBLY





(a) Apply gasoline to a new O-ring and install it to the jet pump.

Text in Illustration









(b) Install the jet pump to the sub-tank as shown in the illustration.





(c) Connect the jet pump nozzle to the fuel sub-tank.





(d) Install the fuel filter to the sub-tank and attach the 2 claws.





(e) Connect the fuel pump connector to the fuel pump.
3. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY
(a) Install the spring to the fuel suction plate shaft.
(b) Install the fuel suction plate to the sub-tank.





(c) Install a new E-ring.

Text in Illustration









(d) Connect the fuel pump connector to the fuel suction plate.
4. INSTALL FUEL SENDER GAUGE Installation