Diesel Data: Automotive Repair

Installation








AXLE AND DIFFERENTIAL: REAR AXLE CARRIER (for 2WD): INSTALLATION

INSTALLATION
HINT:
- Use the same procedure for the RH side and LH side.
- The procedure listed below is for the LH side.

1. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY





(a) Temporarily install the rear axle carrier sub-assembly with the 2 bolts and 2 nuts.





(b) Install the rear axle carrier sub-assembly with the 2 bolts and 2 nuts.
Torque: 290 Nm (2957 kgf-cm, 214ft-lbf)
NOTICE: When installing the nuts, keep the bolts from rotating.

2. INSTALL REAR STRUT ROD ASSEMBLY Installation
3. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY Installation
4. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY Installation
5. INSTALL REAR SPEED SENSOR WIRE Installation
6. INSTALL REAR DISC Installation
7. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY Reassembly
8. STABILIZE SUSPENSION Installation
9. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY





(a) Support the rear axle carrier sub-assembly using a jack and wooden block as shown in the illustration.

Text in Illustration





NOTICE: Do not bend the brake dust cover.





(b) Jack up the rear axle carrier sub-assembly LH to set the rear No. 1 suspension arm assembly LH in the tightening position as shown in the illustration.
Standard angle (A):
4°36' (4.6°)
Standard length (B):
38.6 mm (1.52 in.)
CAUTION: Do not jack up the rear axle carrier sub-assembly LH too high as the vehicle may fall.
HINT: If the rear No. 1 suspension arm assembly LH cannot be positioned as shown in the illustration even when the rear axle carrier sub-assembly LH is jacked up, apply additional load to the vehicle such as by having a person sit in the rear seat.





(c) Fully tighten the bolt.
Torque: 112 Nm (1141 kgf-cm, 82ft-lbf)

NOTICE:
- Since a stopper nut is used, fully tighten the bolt.
- The final torque must be applied under standard vehicle height conditions.

10. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY





(a) Support the rear axle carrier sub-assembly using a jack and wooden block as shown in the illustration.

Text in Illustration





NOTICE: Do not bend the brake dust cover.





(b) Jack up the rear axle carrier sub-assembly LH to set the rear No. 2 suspension arm assembly LH in the tightening position as shown in the illustration.
Standard angle (A):
4°36' (4.6°)
Standard length (B):
39.1 mm (1.54 in.)
CAUTION: Do not jack up the rear axle carrier sub-assembly LH too high as the vehicle may fall.
HINT: If the rear No. 2 suspension arm assembly LH cannot be positioned as shown in the illustration even when the rear axle carrier sub-assembly LH is jacked up, apply additional load to the vehicle such as by having a person sit in the rear seat.





(c) Fully tighten the bolt.
Torque: 112 Nm (1141 kgf-cm, 82ft-lbf)

NOTICE:
- Since a stopper nut is used, fully tighten the bolt.
- The final torque must be applied under standard vehicle height conditions.

11. INSTALL REAR WHEEL
Torque: 103 Nm (1050 kgf-cm, 76ft-lbf)
12. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
(a) Inspect and adjust the front wheel alignment Service and Repair.
13. CHECK FOR SPEED SENSOR SIGNAL
(a) Check for the speed sensor signal Test Mode Procedure.