Removal

2GR-FE FUEL: FUEL PUMP: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE
(a) Discharge fuel system pressure Service Precautions.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. REMOVE REAR SEAT ASSEMBLY (for LH Side)
(a) Remove the rear seat assembly (for LH side) Removal.
4. REMOVE REAR SEAT ASSEMBLY (for RH Side)
(a) Remove the rear seat assembly (for RH side) Removal.
5. REMOVE REAR FLOOR SERVICE HOLE COVER
(a) Turn over the rear floor carpet and the rear floor silencer.





(b) Remove the service hole cover and disconnect the fuel pump connector.
6. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE





(a) Remove the tube joint clip, and pull out the fuel pump tube.

Text in Illustration





NOTICE:
- Before removing the tube joint clip, check for foreign matter around the clip. Clean it if necessary.
- Keep the O-rings free of foreign matter, as it becomes contaminated easily.
- Do not use any tools in this procedure.
- Do not forcefully bend or twist the tube.
- Put the tube in a plastic bag to prevent damage and contamination.
- If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect it.
- Be careful not to damage the clip. If the clip is damaged, replace it.





(b) Remove the 8 bolts and the fuel tank vent tube set plate.
HINT: While holding the fuel suction tube by hand, remove the fuel tank vent tube set plate.





(c) Disconnect the clip and fuel tube.
(d) Remove the fuel suction tube assembly with pump and gauge from the fuel tank.
NOTICE:
- Make sure that the sender gauge arm does not bend.
- Do not damage the fuel suction tube.

(e) Remove the fuel suction tube set gasket from the fuel tank.