Installation

2GR-FE FUEL: FUEL TANK: INSTALLATION

INSTALLATION

1. INSTALL NO. 1 FUEL TANK CUSHION





(a) Install 8 new No. 1 fuel tank cushions to the fuel tank.
2. INSTALL FUEL MAIN TUBE SUPPORT





(a) Install the fuel main tube support with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)
3. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY





(a) Install the fuel tank main tube to the fuel main tube support.
4. INSTALL FUEL TANK TO FILLER PIPE HOSE





(a) Install the fuel tank to filler pipe hose to the fuel tank assembly with the clamp.
5. INSTALL FUEL TANK VENT HOSE SUB-ASSEMBLY





(a) Install the fuel tank vent hose.
6. INSTALL FUEL SENDER GAUGE ASSEMBLY Installation
7. INSTALL FUEL TANK ASSEMBLY





(a) Install the 4 clip nuts.





(b) Install the 2 fuel tank bands with the 2 pins.
(c) Set the fuel tank assembly onto an engine lifter.





(d) Lift up the engine lifter.
NOTICE: Slowly raise the lifter so as to not drop the fuel tank assembly.





(e) Install the fuel tank assembly with the fuel tank bands and 2 bolts.
Torque: 39 Nm (397 kgf-cm, 29ft-lbf)





(f) Connect the fuel tank to filler pipe hose with the clamp.





(g) Connect the fuel tank vent hose sub-assembly.





(h) Connect the fuel tank main tube sub-assembly.
(1) Push in the fuel pump tube connector to the pipe and push up the retainer so that the claws engage.

NOTICE:
- Check that there is no damage or foreign objects on the connected part.
- After connecting, check if the fuel tube connector and the pipe are securely connected by trying to pull them apart.

8. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY





(a) Install the No. 3 parking brake cable assembly with the bolt and nut.
Torque: 6.0 Nm (61 kgf-cm, 53in-lbf)
9. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY





(a) Install the No. 2 parking brake cable assembly with the bolt and nut.
Torque: 6.0 Nm (61 kgf-cm, 53in-lbf)
10. INSTALL NO. 1 FUEL TANK PROTECTOR SUB-ASSEMBLY





(a) Install the No. 1 fuel tank protector sub-assembly with the 4 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48in-lbf)





11. INSTALL FRONT FLOOR BRACE LH
(a) Install the bolt, 2 nuts and front floor brace LH.
Torque: 56 Nm (571 kgf-cm, 41ft-lbf)
12. INSTALL FRONT FLOOR BRACE RH
(a) Install the bolt, 2 nuts and front floor brace RH.
Torque: 56 Nm (571 kgf-cm, 41ft-lbf)
13. INSTALL ELECTRO MAGNETIC CONTROL COUPLING SUB-ASSEMBLY (for AWD)
14. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY (for AWD)
(a) Install propeller with center bearing shaft assembly (for AWD) .
15. INSTALL CENTER EXHAUST PIPE ASSEMBLY Installation
16. ADD FUEL
17. INSTALL REAR NO. 2 FLOOR SERVICE HOLE COVER Installation
18. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
(a) Install the fuel suction tube assembly with pump and gauge Installation.
19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

20. INSPECT FOR EXHAUST GAS LEAK