Diesel Data: Automotive Repair

Disassembly








U660E AUTOMATIC TRANSMISSION / TRANSAXLE: DIFFERENTIAL CASE: DISASSEMBLY

DISASSEMBLY

1. REMOVE FRONT DIFFERENTIAL RING GEAR





(a) Put matchmarks on the front differential ring gear and differential case.

Test in Illustration









(b) Remove the 12 bolts.





(c) Using a plastic hammer, tap on the front differential ring gear to remove it from the case.
2. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING





(a) Using SST, remove the front differential case front tapered roller bearing from the differential case.

Test in Illustration





SST: 09950-00020
SST: 09950-00030
SST: 09950-60010
09951-00480





(b) Using SST, remove the front differential case front tapered roller bearing outer race and shim from the transaxle housing.
SST: 09308-00010
3. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING





(a) Using SST, remove the front differential case rear tapered roller bearing from the differential case.

Test in Illustration





SST: 09950-00020
SST: 09950-00030
SST: 09950-60010
09951-00480





(b) Using SST, remove the front differential case rear tapered roller bearing outer race from the transaxle case.
SST: 09308-00010
4. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN





(a) Using a pin punch (3 mm) and hammer, remove the straight pin.
HINT: Before removing the straight pin, unstake it with a pin punch.

5. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT





(a) Remove the front No. 1 differential pinion shaft from the differential case.
6. REMOVE DIFFERENTIAL SIDE GEAR





(a) Remove the 2 front differential pinions, 2 pinion thrust washers, 2 front differential side gears and 2 side gear thrust washers from the differential case.
7. REMOVE FRONT TRANSAXLE CASE OIL SEAL





(a) Using SST, remove the front transaxle case oil seal from the transaxle housing.
SST: 09308-00010
8. REMOVE TRANSAXLE CASE OIL SEAL





(a) Using SST, remove the transaxle case oil seal from the transaxle case.
SST: 09308-00010