Canada - Interior - Water Drips From Dome Lamp - Sedan

Bulletin
TSB3252

Issue Date
November 25, 2009

Market
Canada

Title
WATER CONDENSATION DRIPPING FROM HEADLINER

Component
BODY

Models
'09 Yaris Sedan

INTRODUCTION:
Some 2009 Yaris Sedan vehicles may exhibit a condition where water condensation drips from the gap between the headliner and dome lamp assembly.This condition is most noticeable in freezing temperatures.
Use the following repair procedure to correct this condition.






APPLICABILITY:






WARRANTY INFORMATION:





PARTS INFORMATION:

NOTE:
- Part No. 63314-12180 is referred to as Film/Tape in the Repair procedure below.
- Part No. 63351-12070 is referred to as Felt in the Repair procedure below.





REQUIRED TOOLS & EQUIPMENT:

NOTE:
Additional SSTs may be ordered by calling SPX/OTC at 1-800-933-8335.

REPAIR PROCEDURE:
1. Remove headliner.
Refer to the Repair Manual within E-TAS / TIS library:
- Division: Toyota
- Model: Yaris
- Year: 2009
- Service Category: Vehicle Interior
- Section: Interior Panels/Trim
- Keyword: Roof Headlining (for Sedan): Removal

2. Wipe down the roof panel with a dry towel. Be sure to remove all moisture before sticking the felt and the roof silencer padding to the roof panel.







3. Add Felt to roof panel area above the map lamp bracket:







A. Add 2 NEW pieces of felt (63351-12070) on the roof panel behind the map light bracket as shown in Figure 2.












B. Add 5 pieces of Roof Silencer Padding (63357-52030, 63358-52020, 63359- 52020) onto the Roof Panel as shown in Figures 3,4.

HINT:
Set the triangle of the roof silencer padding at the centre line of the roof panel.






4. Add felt to the headliner around the pillar areas.







A. Stick Film/Tape (P/N 63314-12180) on the back side of the roof headliner near the A-pillar garnish area as shown in Figure 6. Felt should be added on both driver & passenger side of the vehicle.

NOTE:
Remove backing from clear film/tape.







B. Stick Felt (P/N 63351-12070) on the back side of the Roof Headliner. This felt should be added on the driver & passenger side near the B-Pillar garnish areas as shown in Figure 7.

NOTE:
Cuts are allowable.







C. Stick Felt (P/N 63351-12070) on the back side of the roof headliner. This felt should be added on the driver & passenger side near the C-Pillar Garnish areas as shown in Figure 8.

NOTE:
Cuts are allowable.

5. Install the headliner in the reverse order of removal.
Refer to the Repair Manual within E-TAS / TIS library:
- Division: Toyota
- Model: Yaris
- Year: 2009
- Service Category: Vehicle Interior
- Section: Interior Panels/Trim
- Keyword: Roof Headlining (for Sedan): Installation

NOTE:
Issue of this Technical Service Bulletin is to ensure that proper repair information is available. IT DOES NOT CONSTITUTE AN AUTHORIZATION FOR REPAIR. Normal provisions of the formal warranty policy, as applicable, will apply.