Installation

BRAKE CONTROL: BRAKE ACTUATOR: INSTALLATION

INSTALLATION

1. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY (for Sedan)

(a) Install the actuator bracket with the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
NOTICE:
- Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.
- Do not carry with the connector part of an actuator.

2. INSTALL BRAKE ACTUATOR BRACKET ASSEMBLY (for Hatchback)

(a) Install the actuator bracket with the 3 bolts in the sequence shown in the illustration.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
NOTICE:
- Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.
- Do not carry with the connector part of an actuator.

3. INSTALL BRAKE ACTUATOR (for Sedan)

(a) Install the brake actuator with bracket with the 3 bolts in the sequence shown in the illustration.
Torque: 19 Nm (194 kgf-cm, 14 ft-lbf)
NOTE: Do not damage the brake tubes or wire harness.

(b) Connect a new brake tube clamp.

(d) Using a union nut wrench, install the 6 brake tubes onto the brake actuator.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
HINT:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.)
Service Precautions.
- This torque value is effective when the union nut wrench is parallel to the torque wrench.

(e) Using a union nut wrench, install the 2 brake tubes onto the brake master cylinder.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
HINT:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.)
Service Precautions.
- This torque value is effective when the union nut wrench is parallel to the torque wrench.

(f) Using a union nut wrench, install the 2 brake tubes onto the brake tube No. 1 way.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
HINT:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.)
Service Precautions.
- This torque value is effective when the union nut wrench is parallel to the torque wrench.

(g) Using a union nut wrench, install the brake tube onto the front flexible hose.
without union nut wrench - Torque: 15 Nm (155 kgf-cm, 11 ft-lbf)
with union nut wrench - Torque: 14 Nm (144 kgf-cm, 10 ft-lbf)
HINT:
- This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.)
Service Precautions.
- This torque value is effective when the union nut wrench is parallel to the torque wrench.

(b) Connect a new brake tube clamp.

(c) Temporarily install each brake tube in the correct positions of the brake actuator as shown in the illustration.
HINT:
- *1: To front wheel cylinder RH
- *2: To front wheel cylinder LH
- *3: To rear wheel cylinder RH
- *4: To rear wheel cylinder LH
- *5: From 1st master cylinder
- *6: From 2nd master cylinder

(h) Connect the brake actuator connector.
NOTICE:
- Make sure that the connector is locked securely.
- Make sure that the actuator connector can be connected smoothly. Do not allow entry of water, oil or dirt.

5. INSTALL BATTERY CARRIER Installation
6. INSTALL BATTERY TRAY
7. INSTALL BATTERY Installation
8. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
9. BLEED MASTER CYLINDER Service and Repair
10. BLEED BRAKE LINE Service and Repair
11. CHECK FLUID LEVEL IN RESERVOIR Service and Repair
12. CHECK FOR BRAKE FLUID LEAKAGE
13. CHECK ACTUATOR WITH TECHSTREAM
On-Vehicle Inspection