Diesel Data: Automotive Repair

Reassembly








BRAKE: FRONT BRAKE: REASSEMBLY

REASSEMBLY

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP
3. INSTALL PISTON SEAL





(a) Apply lithium soap base glycol grease to a new piston seal.
(b) Install the piston seal onto the disc brake cylinder.
NOTE: Securely install the piston seal into the groove of the disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON





(a) Apply lithium soap base glycol grease to the piston and a new cylinder boot.
(b) Install the cylinder boot onto the piston.
(c) Install the piston into the disc brake cylinder.
NOTE: Do not forcibly install the piston into the disc brake cylinder.





5. INSTALL CYLINDER BOOT
(a) Install the cylinder boot into the disc brake cylinder.
NOTE: Securely install the cylinder boot into the groove of the disc brake cylinder.

(b) Using a screwdriver, install a new set ring.
NOTE: Do not damage the cylinder boot.