Reassembly

BRAKE: BRAKE MASTER CYLINDER: REASSEMBLY

REASSEMBLY

1. INSTALL BRAKE MASTER CYLINDER KIT
(a) Fix the master cylinder body in a vise between aluminum plates.
NOTE: Do not overtighten the vise.





(b) Apply lithium soap base glycol grease to the rubber part as shown in the illustration.
(c) Install No. 1 piston and No. 2 piston onto the master cylinder body.
NOTICE:
- Install the piston straight while being not to careful damage the inside of the cylinder.
- Do not damage the lip of the cylinder cup.





(d) Push in the piston and install a new gasket and a new piston stopper bolt.
Torque: 10 Nm (102 kgf-cm, 7 ft-lbf)





(e) Install the snap ring using snap ring pliers with the piston pushed in.
NOTE: Do not scratch the inside of the cylinder body.

2. INSTALL BRAKE MASTER CYLINDER RESERVOIR SUB-ASSEMBLY
(a) Install the strainer and filler cap onto the master cylinder reservoir.
(b) Apply lithium soap base glycol grease to the 2 grommets and install them onto the master cylinder body.
(c) Install the master cylinder reservoir onto the master cylinder body.





(d) Using a pin punch and hammer, tap in the straight pin.