Installation

1NZ-FE COOLING: RADIATOR: INSTALLATION

INSTALLATION





1. INSTALL RADIATOR DRAIN COCK
(a) Install the radiator drain cock onto the radiator assembly.





2. INSTALL RADIATOR RESERVE TANK HOSE GROMMET
(a) Install the 2 radiator reserve tank hose grommets onto the radiator assembly.





3. INSTALL RADIATOR SUPPORT CUSHION
(a) Install the 2 radiator support cushions onto the radiator assembly.





4. INSTALL FAN SHROUD
(a) Engage the 2 claws and install the fan shroud.





5. INSTALL OIL COOLER INLET HOSE (for Automatic Transaxle)
(a) Install the oil cooler inlet hose with the clip.





6. INSTALL OIL COOLER OUTLET HOSE (for Automatic Transaxle)
(a) Install the oil cooler outlet hose with the clip.





7. INSTALL RADIATOR HOSE NO. 2
(a) Install radiator hose No. 2 with the clip.
8. INSTALL RADIATOR ASSEMBLY (w/ Air Conditioning System)





(a) Engage the 2 claws and install the radiator assembly into the vehicle.
NOTE: Do not apply excessive force to the cooler condenser assembly or piping when installing the radiator assembly.





(b) Connect the cooling fan motor connector and wire harness clamps.





9. INSTALL RADIATOR ASSEMBLY (w/o Air Conditioning System)
(a) Install the radiator assembly into the vehicle.
(b) Connect the cooling fan motor connector and wire harness clamps.





10. CONNECT OIL COOLER INLET HOSE (for Automatic Transaxle)
(a) Connect the oil cooler inlet hose with the clip.





11. CONNECT OIL COOLER OUTLET HOSE (for Automatic Transaxle)
(a) Connect the oil cooler outlet hose with the clip.





12. CONNECT RADIATOR HOSE NO. 2
(a) Connect radiator hose No. 2 with the clip.





13. INSTALL RADIATOR HOSE NO. 3
(a) Install radiator hose No. 3 with the 2 clips.





14. CONNECT RADIATOR RESERVOIR TANK HOSE
(a) Connect the radiator reservoir tank hose to the water filler.





15. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER
(a) Install the radiator support sub-assembly upper with the 4 bolts.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(b) Connect the horn assembly connector.
16. INSTALL HOOD LOCK ASSEMBLY (w/ Theft Deterrent System)





(a) Temporarily install the hood lock assembly with the 3 bolts.
(b) Connect the engine hood courtesy switch connector.





(c) Connect the hood lock control cable assembly to the 2 clamps.
17. INSTALL HOOD LOCK ASSEMBLY (w/o Theft Deterrent System)





(a) Temporarily install the hood lock assembly with the 3 bolts.





(b) Connect the hood lock control cable assembly to the 2 clamps.





18. INSTALL NO. 1 COOLER COVER (w/ No. 1 Cooler Cover)
(a) Insert the 2 pins of No. 1 cooler cover into the radiator support LWR.
(b) Install No. 1 cooler cover with the 2 clips.





19. INSTALL RADIATOR SUPPORT ABSORBER UPPER (for Hatchback)
(a) Engage the 6 claws and install the radiator support absorber upper.
20. INSTALL AIR CLEANER ASSEMBLY





(a) Install the air cleaner case with air cleaner inlet No. 1 with the 2 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69 in-lbf)
(b) Connect the wire harness to the air cleaner case.
(c) Install the air cleaner element.





(d) Install and lock the air cleaner cap and air cleaner hose and then tighten the air cleaner hose clamp.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
(e) Connect the ventilation hose to the air cleaner hose.
(f) Connect the vacuum switching valve connector and wire harness clamp.
(g) Connect the fuel vapor feed hose and fuel vapor feed hose No. 1 to the vacuum switching valve assembly.
(h) Connect the intake air flow meter connector and wire harness clamp.
21. INSTALL FRONT BUMPER COVER (for Hatchback) Installation
22. INSTALL FRONT BUMPER COVER (for Sedan) Installation
23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
24. ADD ENGINE COOLANT Service and Repair





25. ADJUST HOOD LOCK ASSEMBLY
(a) Loosen the 3 bolts.
(b) Adjust the hood lock position so that the striker can enter it smoothly.
(c) Tighten the 3 bolts after the adjustment.
Torque: 7.5 Nm (76 kgf-cm, 66 in-lbf)
26. CHECK FOR ENGINE COOLANT LEAKAGE Testing and Inspection