Diesel Data: Automotive Repair

Installation








AIR CONDITIONING: BLOWER UNIT (for Sedan): INSTALLATION

INSTALLATION





1. INSTALL BLOWER UNIT
(a) Install the blower unit with the 3 screws.
2. INSTALL INSTRUMENT PANEL REINFORCEMENT Installation
3. INSTALL CONNECTOR NO. 2 HOLDER Installation
4. INSTALL MAIN BODY ECU (DRIVER SIDE J/B) Installation
5. INSTALL INSTRUMENT PANEL BRACE SUB-ASSEMBLY Installation
6. INSTALL REAR NO. 3 AIR DUCT (for Cold Area Specification Vehicles) Installation
7. INSTALL REAR NO. 1 AIR DUCT (for Cold Area Specification Vehicles) Installation
8. INSTALL REAR NO. 2 AIR DUCT (for Cold Area Specification Vehicles) Installation
9. INSTALL DEFROSTER NOZZLE ASSEMBLY Installation
10. INSTALL HEATER TO REGISTER DUCT ASSEMBLY Installation
11. INSTALL STEERING COLUMN ASSEMBLY Installation
12. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY (for Manual Transaxle) Installation
13. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for Manual Transaxle) Installation
14. INSTALL BRAKE PEDAL (for Automatic Transaxle) Installation
15. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY Installation
16. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
17. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT Installation
18. CONNECT POWER STEERING ECU Installation
19. INSTALL COMBINATION SWITCH ASSEMBLY Installation
20. INSTALL STEERING COLUMN COVER Installation
21. INSTALL STEERING WHEEL ASSEMBLY Installation
22. INSTALL STEERING PAD Installation
23. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation
24. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY Installation
25. CONNECT ANTENNA CORD SUB-ASSEMBLY Installation
26. INSTALL INSTRUMENT PANEL BOX Installation
27. INSTALL INSTRUMENT PANEL LOWER FINISH PANEL SUB-ASSEMBLY Installation
28. INSTALL INSTRUMENT PAD LOWER RH Installation
29. INSTALL INSTRUMENT PAD LOWER LH Installation
30. INSTALL REAR CONSOLE BOX ASSEMBLY Installation
31. INSTALL CONSOLE BOX CARPET Installation
32. INSTALL CONSOLE UPPER REAR PANEL SUB-ASSEMBLY Installation
33. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY Installation
34. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation
35. INSTALL COWL SIDE TRIM BOARD RH Installation
36. INSTALL COWL SIDE TRIM BOARD LH Installation
37. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH Installation
38. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH Installation
39. INSTALL FRONT DOOR SCUFF PLATE RH Installation
40. INSTALL FRONT DOOR SCUFF PLATE LH Installation
41. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
42. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
43. INSTALL FRONT PILLAR GARNISH RH Installation
44. INSTALL FRONT PILLAR GARNISH LH Installation
45. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
46. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
47. CONNECT AIR INLET DAMPER CONTROL CABLE SUB-ASSEMBLY Installation
48. CONNECT DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY Installation
49. CONNECT AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY Installation
50. INSTALL AIR CONDITIONING PANEL ASSEMBLY Installation
51. INSTALL STEREO OPENING COVER (w/o Radio Receiver) Installation
52. INSTALL RADIO RECEIVER ASSEMBLY Installation
53. INSTALL INSTRUMENT CLUSTER FINISH PANEL CENTER SUB-ASSEMBLY Installation
54. INSTALL COMBINATION METER ASSEMBLY Installation
55. INSTALL INSTRUMENT CLUSTER FINISH NO.1 PANEL Installation
56. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation
57. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation
58. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER Installation
59. CONNECT HEATER WATER INLET HOSE Installation
60. CONNECT HEATER WATER OUTLET HOSE Installation
61. INSTALL LIQUID TUBE SUB-ASSEMBLY Installation
62. INSTALL SUCTION TUBE SUB-ASSEMBLY Installation
63. ADD ENGINE COOLANT (for 1NZ-FE) Service and Repair
64. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
65. CHECK SRS WARNING LIGHT
Installation
66. CHARGE REFRIGERANT Service and Repair
67. WARM UP ENGINE Service and Repair
68. CHECK FOR ENGINE COOLANT LEAK (for 1NZ-FE) Testing and Inspection
69. CHECK FOR REFRIGERANT LEAK Service and Repair
70. POSITION FRONT WHEELS FACING STRAIGHT AHEAD
71. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT Installation