Reassembly

AIR CONDITIONING: AIR CONDITIONING UNIT (for Sedan): REASSEMBLY

REASSEMBLY





1. INSTALL NO. 1 COOLER THERMISTOR
(a) Install the sensor onto the evaporator as shown in the illustration.
(b) Check that the sensor sticks to the evaporator surface as shown in the illustration (A: Sensor, B: Evaporator).
NOTE: If reusing the evaporator, do not reinsert the sensor in the same position that it was in before. Insert it within area C, shown in the illustration.

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY




HINT: If a new cooler evaporator is installed, add compressor oil to the cooler evaporator as follows.

Compressor oil:
ND-OIL8 or the equivalent. Add 40 cc (1.35 fl. oz.)
(a) Install the cooler evaporator.





(b) Engage the 4 claws and install the heater case lower.
(c) Install the 3 screws.





(d) Engage the cooler thermistor connector.





3. INSTALL COOLER EXPANSION VALVE
(a) Apply sufficient compressor oil (ND-OIL8) to 2 new O-rings and the fitting surface of the cooler expansion valve.
Compressor oil:
ND-OIL8 or the equivalent
(b) Install the 2 O-rings onto the cooler evaporator.
(c) Using a hexagon wrench 4, install the cooler expansion valve with the 2 hexagon bolts.
Torque: 3.5 Nm (36 kgf-cm, 31 in-lbf)
4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY





(a) Install the heater radiator unit onto the air conditioner radiator assembly.





(b) Engage the 3 clips and install the clamp.





5. INSTALL NO. 2 AIR DUCT
(a) Engage the 3 claws and install the air duct.





6. INSTALL NO. 1 AIR DUCT
(a) Engage the 3 claws and install the air duct.





7. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY
(a) Engage the claw and install the air mix damper control cable.





8. INSTALL DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY
(a) Engage the claw and install the defroster damper control cable.