Removal

1NZ-FE FUEL: FUEL PUMP: REMOVAL

REMOVAL
NOTE: Always use "Torx" socket wrench E10 when removing the rear seat.

1. REMOVE REAR SEAT CUSHION COVER PAD (for Hatchback) Removal
2. REMOVE REAR SEAT CUSHION COVER PAD (for Sedan) Removal
3. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY (for Hatchback) Removal
4. REMOVE DECK BOARD SUB-ASSEMBLY (for Hatchback) Removal
5. REMOVE DECK FLOOR BOX (for Hatchback) Removal
6. REMOVE REAR SEAT LEG COVER NO. 1 (for Hatchback) Removal
7. REMOVE REAR SEAT LEG COVER NO. 2 (for Hatchback) Removal
8. REMOVE REAR SEAT ASSEMBLY (for Hatchback) Removal
9. REMOVE REAR FLOOR SERVICE HOLE COVER





(a) Remove the rear floor service hole cover.





(b) Disconnect the fuel pump connector.
10. DISCHARGE FUEL SYSTEM PRESSURE
(a) Discharge the fuel system pressure Technician Safety Information.
11. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL





12. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Widen the tip of the tube joint clip and pull out the clip in the direction indicated by the arrow.
(b) Disconnect the fuel tank main tube.
NOTICE:
- Keep the O-ring free of any foreign matter, as it becomes contaminated easily.
- Do not use any tools in this procedure.
- Do not forcefully bend or twist the tube.
- Put the tube in a plastic bag to prevent damage and contamination.
- If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect them.
- Do not damage any clips. If a clip is damaged, replace it.





13. DISCONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Disconnect the fuel tank vent hose.





14. REMOVE FUEL PUMP GAUGE RETAINER
(a) Using SST, remove the fuel pump gauge retainer.
SST: 09808-14020
09808-01410
09808-01420
09808-01430
HINT: Align the claws of the fuel pump gauge retainer with the tips of SST.

15. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
(a) Remove the fuel suction with pump and gauge tube.
NOTE: Do not bend the arm of the sender gauge.





(b) Remove the fuel suction tube gasket from the fuel tank.