Diesel Data: Automotive Repair

Installation








1NZ-FE FUEL: FUEL PUMP: INSTALLATION

INSTALLATION
NOTE: Always use "Torx" socket wrench E10 when installing the rear seat.

1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY





(a) Install a new fuel suction tube gasket onto the fuel tank.





(b) Align the protrusion of the fuel pump with the cutout of the fuel tank and install the fuel suction with pump and gauge tube assembly.
NOTE: The arm of the sender gauge should not be bent.





2. INSTALL FUEL PUMP GAUGE RETAINER
(a) Using SST, turn the retainer 540° clockwise from the screw starting point and align the claw of the retainer with the matchmark on the fuel tank.
SST: 09808-14020
09808-01410
09808-01420
09808-01430
NOTE: Replace the fuel pump gauge retainer with a new one if not installed properly.
- Part No. 77144-52040
HINT:
- Align the claws of the fuel pump gauge retainer with the tips of SST.
- At the point where the retainer is turned 90° from the start of the thread, push the retainer in from the opposite side to the start of the thread. Check that the thread of the retainer is properly engaged with that on the tank.





3. CONNECT FUEL TANK VENT HOSE SUB-ASSEMBLY
(a) Connect the fuel tank vent hose.





4. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Insert the fuel tank main tube.
(b) Install the tube joint clip.
NOTICE:
- Check that there are no scratches or foreign matter on the connecting parts.
- Check that the fuel tube joint is inserted securely.
- After installing the tube joint clip, check that the fuel tube joint has not been pulled off.
- Do not damage any clips. If a clip is damaged, replace it.

5. INSTALL REAR FLOOR SERVICE HOLE COVER





(a) Connect the fuel pump connector.





(b) Install the rear service hole cover with new butyl tape.
6. INSTALL REAR SEAT ASSEMBLY (for Hatchback) Installation
7. INSTALL REAR SEAT LEG COVER NO. 2 (for Hatchback) Installation
8. INSTALL REAR SEAT LEG COVER NO. 1 (for Hatchback) Installation
9. INSTALL DECK FLOOR BOX (for Hatchback) Installation
10. INSTALL DECK BOARD SUB-ASSEMBLY (for Hatchback) Installation
11. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (for Hatchback) Installation
12. INSTALL REAR SEAT CUSHION COVER PAD (for Sedan) Installation
13. INSTALL REAR SEAT CUSHION COVER PAD (for Hatchback) Installation
14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
15. CHECK FOR FUEL LEAKAGE Testing and Inspection