Diesel Data: Automotive Repair

Installation








1NZ-FE FUEL: FUEL TANK: INSTALLATION

INSTALLATION

1. INSTALL FUEL TANK ASSEMBLY





(a) Install the fuel tank main tube onto the fuel tank.
(b) Clean the bolt hole and remove any grease.





(c) Install the fuel tank with 4 new bolts.
Torque: 14 Nm (146 kgf-cm, 10 ft-lbf)





2. CONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY LOWER
(a) Connect the fuel tank filler pipe and install the clamp.





3. CONNECT FUEL TANK BREATHER TUBE
(a) Align the fuel tank breather tube connector with the pipe, push the fuel tube connector in until the retainer makes a click sound, then lock the cover of the connector.
NOTICE:
- Check that there are no scratches or foreign matter on the disconnected parts of the fuel tank breather tube connector and pipe before performing this work.
- After connecting, pull the pipe and fuel tank breather connector to make sure that they are securely connected.





4. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
(a) Align the fuel tube connector with the pipe, push the fuel tube connector in until the retainer makes a click sound, then lock the cover of the connector.
NOTICE:
- Check that there are no scratches or foreign matter on the disconnected parts of the fuel tube connector and pipe before performing this work.
- After connecting, pull the pipe and fuel tube connector to make sure that they are securely connected.





5. INSTALL FUEL TANK PROTECTOR SUB-ASSEMBLY
(a) Install the fuel tank protector sub-assembly with the bolt and clip.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)





6. INSTALL FRONT FLOOR HEAT INSULATOR NO. 4
(a) Install the 2 nuts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
7. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
(a) Install the fuel suction with pump and gauge tube assembly Installation.
8. ADD FUEL