Installation

STEERING COLUMN: STEERING COLUMN ASSEMBLY (for Hatchback): INSTALLATION

INSTALLATION





1. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column assembly onto the instrument panel reinforcement assembly with the 3 bolts.
Torque: 25 Nm (255 kgf-cm, 18 ft-lbf)
(b) Connect all the connectors and clamp the wire harnesses onto the steering column assembly bracket.
2. INSTALL BRAKE PEDAL (for Automatic Transaxle)
(a) Apply MP grease No. 2 to the brake pedal bush and its installation surfaces.





(b) Install the 2 brake pedal bushes, and install the brake pedal with the nut and brake pedal shaft.
Torque: 37 Nm (375 kgf-cm, 27 ft-lbf)
(c) Apply lithium soap base glycol grease to the brake master cylinder push rod clevis pin and its installation point.
(d) Connect the brake master cylinder push rod clevis to the brake pedal with the brake master cylinder push rod clevis pin, install the clip onto the brake master cylinder push rod clevis pin, and then install the brake pedal return spring.
(e) Connect all the connectors and clamp the wire harnesses onto the steering column assembly bracket.
3. INSTALL BRAKE PEDAL SUPPORT (for Manual Transaxle) Installation
4. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for Manual Transaxle) Installation





5. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
(a) Align the matchmarks on steering intermediate shaft assembly No. 2 and the steering sliding yoke and provisionally install them with bolt C.
Torque: 28 Nm (290 kgf-cm, 21 ft-lbf)
(b) Align the matchmarks on the steering sliding yoke and steering gear assembly and install them with bolt B.
Torque: 28 Nm (290 kgf-cm, 21 ft-lbf)
(c) Tighten bolt A.
Torque: 28 Nm (290 kgf-cm, 21 ft-lbf)





6. INSTALL COLUMN HOLE COVER SILENCER SHEET
(a) Install the column hole cover plate with the 2 clips.
(b) Install the floor carpet.





7. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT
(a) Align the 2 claws and install the reinforcement instrument panel sub with the 2 bolts.
8. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
9. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH Installation





10. CONNECT POWER STEERING ECU
(a) Connect the 2 steering column assembly connectors to the power steering ECU.
(b) Install the power steering motor harness and torque sensor wire harness clamps onto the side of the power steering ECU.
(c) Tilt the steering column assembly up and down to make sure that the power steering motor harness and torque sensor wire harness do not interfere with any components.
11. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
12. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
13. INSTALL NO. 1 SWITCH HOLE BASE Installation
14. INSTALL FRONT PILLAR GARNISH RH Installation
15. INSTALL FRONT PILLAR GARNISH LH Installation
16. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
17. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
HINT: Use the same procedure for the RH side as for the LH side.

18. INSTALL COMBINATION METER ASSEMBLY Installation
19. INSTALL INSTRUMENT CLUSTER FINISH NO.1 PANEL Installation
20. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation
21. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation





22. INSTALL COMBINATION SWITCH ASSEMBLY
(a) Install the turn signal switch assembly with spiral cable onto the steering column assembly with the clamp
(b) Connect all the connectors to the turn signal switch with spiral cable.
23. INSTALL STEERING COLUMN COVER





(a) Engage the claw to install the steering column upper cover.





(b) Engage the 2 claws to install the steering column lower cover.
(c) Install the 3 screws.
24. INSTALL STEERING WHEEL ASSEMBLY





(a) Align the matchmarks and install the steering wheel assembly onto the steering column assembly.
(b) Install the nut.
Torque: 50 Nm (510 kgf-cm, 37 ft-lbf)
(c) Connect all the connectors to the spiral cable.
25. INSTALL STEERING PAD Installation
26. POSITION FRONT WHEELS FACING STRAIGHT AHEAD
27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
28. INSPECT SRS WARNING LIGHT TURNS OFF
Diagnosis System
29. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT
Programming and Relearning