Installation

POWER STEERING: POWER STEERING GEAR (for Sedan): INSTALLATION

INSTALLATION





1. INSTALL POWER STEERING GEAR
(a) Install the power steering gear onto the front suspension crossmember with the 2 bolts and 2 nuts.
Torque: 96 Nm (979 kgf-cm, 71 ft-lbf)
NOTE: Keep the nut from rotating while turning the bolt.

2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
(a) Support the front suspension crossmember with a transmission jack.





(b) Provisionally install the front suspension crossmember onto the body with the 6 bolts.






(c) By inserting SST into the datum holes in the front suspension crossmembers RH and LH alternately, tighten bolts A, B and C on both sides to the specified torque, in several steps.
SST: 09670-00011
Torque: 70 Nm (714 kgf-cm, 52 ft-lbf)for Bolt A
Torque: 160 Nm (1,631 kgf-cm, 118 ft-lbf)for Bolt B
Torque: 95 Nm (969 kgf-cm, 70 ft-lbf)for Bolt C
NOTICE:
- Insert SST into the datum hole in a vertical orientation.
- If SST can not be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.









(d) Install the engine moving control rod with the bolt.
Torque: 120 Nm (1,224 kgf-cm, 89 ft-lbf)
3. INSTALL FRONT SUSPENSION LOWER ARM LH Installation
4. INSTALL FRONT SUSPENSION LOWER ARM RH
HINT: Use the same procedure for the LH side.

5. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
6. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT: Use the same procedure for the LH side.

7. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation
8. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT: Use the same procedure for the LH side.

9. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
10. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY





(a) Install clip B onto the body portion and install No. 1 steering column hole cover sub-assembly onto the body portion with clip A.
NOTE: Make sure that the lip portion of hole cover No. 1 is not damaged.





11. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY
(a) Align the matchmarks and install the sliding yoke onto the intermediate shaft.
Torque: 28 Nm (290 kgf-cm, 21 ft-lbf)
(b) Tighten bolt A.
Torque: 28 Nm (290 kgf-cm, 21 ft-lbf)





12. INSTALL COLUMN HOLE COVER SILENCER SHEET
(a) Install the column hole cover silencer sheet with the 2 clips.
(b) Install the floor carpet.
13. INSTALL COWL TOP PANEL OUTER Installation
14. INSTALL FRONT AIR SHUTTER SEAL Installation
15. INSTALL WINDSHIELD WIPER MOTOR AND LINK Installation
16. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
17. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH Installation
18. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH Installation
19. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
20. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
21. INSTALL FRONT WIPER ARM HEAD CAP Installation
22. PROVISIONALLY TIGHTEN HOOD SUB-ASSEMBLY
(a) Provisionally install the hood with the 4 bolts.
HINT: Tighten the bolts to the specified torque after inspecting the hood.

23. INSPECT HOOD SUB-ASSEMBLY Hood (for Sedan)
24. ADJUST HOOD SUB-ASSEMBLY Hood (for Sedan)
25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
26. POSITION FRONT WHEELS FACING STRAIGHT AHEAD
27. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Service and Repair
28. CHECK ABS SPEED SENSOR SIGNAL
Test Mode Procedure