Diesel Data: Automotive Repair

Installation








SUSPENSION: FRONT LOWER SUSPENSION ARM (for RH Side): INSTALLATION

INSTALLATION





1. TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM RH
(a) Install the lower arm onto the crossmember and provisionally tighten the bolt.
2. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation
3. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
4. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

5. INSTALL FRONT LOWER SUSPENSION ARM LH Installation
6. INSTALL FRONT LOWER SUSPENSION ARM RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

7. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation
8. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

9. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation
10. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY Installation
11. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
12. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
13. POSITION WHEELS FACING STRAIGHT AHEAD
14. STABILIZE SUSPENSION
(a) Lower the vehicle from the jack.
(b) Bounce the vehicle up and down several times to stabilize the suspension.





15. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM RH
(a) Fully tighten the 2 bolts.
Bolt A - Torque: 137 Nm (1,397 kgf-cm, 101 ft-lbf)
Bolt B - Torque: 160 Nm (1,631 kgf-cm, 118 ft-lbf)
16. INSTALL OUTER COWL TOP PANEL
Hatchback: Installation
Sedan: Installation
17. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY (for Hatchback) Installation
18. INSTALL FRONT AIR SHUTTER SEAL (for Sedan) Installation
19. INSTALL FRONT WIPER MOTOR AND LINK
Hatchback: Installation
Sedan: Installation
20. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback) Installation
21. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Hatchback: Installation
Sedan: Installation
22. INSTALL HOOD TO COWL TOP SEAL (for Hatchback) Installation
23. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) Installation
24. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) Installation
25. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
Hatchback: Installation
Sedan: Installation
26. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
Hatchback: Installation
Sedan: Installation
27. INSTALL FRONT WIPER ARM HEAD CAP
Hatchback: Installation
Sedan: Installation
28. INSPECT HOOD
Hatchback: Hood (for Hatchback)
Sedan: Hood (for Sedan)
29. ADJUST HOOD (for Hatchback)
Hatchback: Hood (for Hatchback)
Hatchback: Hood (for Sedan)
30. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
31. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Service and Repair