Diesel Data: Automotive Repair

Installation








SUSPENSION: FRONT STABILIZER BAR: INSTALLATION

INSTALLATION





1. INSTALL FRONT STABILIZER BAR BUSH
(a) Install the stabilizer bar bush to the stabilizer bar.
HINT:
- Install the bush onto the stabilizer so that the bush stopper of the stabilizer bar faces the outside of the vehicle.
- Install the bush with its cutout facing the front of the vehicle.





2. INSTALL FRONT STABILIZER BAR
(a) Install the stabilizer onto the crossmember with the paint mark on the left side of the vehicle.





3. INSTALL FRONT STABILIZER BRACKET LH
(a) Provisionally tighten bolt A.
(b) Tighten the bolts to the specified torque, in the order of B then A.
Torque: 47 Nm (479 kgf-cm, 35 ft-lbf)
4. INSTALL FRONT STABILIZER BRACKET RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

5. INSTALL POWER STEERING GEAR Installation
6. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation





7. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
(a) Install the stabilizer link with the 2 nuts.
HINT: If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.

8. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

9. INSTALL FRONT LOWER SUSPENSION ARM LH Installation
10. INSTALL FRONT LOWER SUSPENSION ARM RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

11. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation
12. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT: The installation procedure for the RH side is the same as that for the LH side.

13. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY Installation
14. INSTALL STEERING SLIDING YOKE SUB-ASSEMBLY Installation
15. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
16. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
17. POSITION WHEELS FACING STRAIGHT AHEAD
18. INSTALL OUTER COWL TOP PANEL
Hatchback: Installation
Sedan: Installation
19. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY (for Hatchback) Installation
20. INSTALL FRONT AIR SHUTTER SEAL (for Sedan) Installation
21. INSTALL FRONT WIPER MOTOR AND LINK
Hatchback: Installation
Sedan: Installation
22. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback) Installation
23. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Hatchback: Installation
Sedan: Installation
24. INSTALL HOOD TO COWL TOP SEAL (for Hatchback) Installation
25. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) Installation
26. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) Installation
27. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
Hatchback: Installation
Sedan: Installation
28. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
Hatchback: Installation
Sedan: Installation
29. INSTALL FRONT WIPER ARM HEAD CAP
Hatchback: Installation
Sedan: Installation
30. INSPECT HOOD
Hatchback: Hood (for Hatchback)
Sedan: Hood (for Sedan)
31. ADJUST HOOD
Hatchback: Hood (for Hatchback)
Sedan: Hood (for Sedan)
32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
33. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Service and Repair