Diesel Data: Automotive Repair

Installation








SUSPENSION: FRONT SHOCK ABSORBER WITH COIL SPRING: INSTALLATION

INSTALLATION

1. TEMPORARILY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING





(a) Provisionally tighten a new nut through No. 2 suspension support.
(b) Install the front shock absorber with coil spring onto the steering knuckle.





(c) Install the 2 bolts and 2 nuts.
Torque: 164 Nm (1,672 kgf-cm, 121 ft-lbf)
HINT: Keep the bolt from rotating while loosening and removing the nuts.





2. INSTALL FRONT FLEXIBLE HOSE
(a) w/ ABS:
(1) Install the flexible hose and speed sensor with the bolt.
Torque: 29 Nm (300 kgf-cm, 22 ft-lbf)
NOTE: Install the flexible hose and speed sensor without twisting them.

(b) w/o ABS:
(1) Install the flexible hose with the bolt.
Torque: 29 Nm (300 kgf-cm, 22 ft-lbf)
NOTE: Install the flexible hose without twisting them.





3. INSTALL FRONT STABILIZER LINK ASSEMBLY
(a) Install the stabilizer link with the nut.
Torque: 74 Nm (755 kgf-cm, 55 ft-lbf)
HINT: If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.

4. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)





5. FULLY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING
(a) Using a socket hexagon wrench 6, fix the shock absorber rod and tighten the nut.
Torque: 55 Nm (561 kgf-cm, 41 ft-lbf)
6. INSTALL FRONT SUSPENSION SUPPORT DUST COVER
7. INSTALL OUTER COWL TOP PANEL
Hatchback: Installation
Sedan: Installation
8. INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY (for Hatchback) Installation
9. INSTALL FRONT AIR SHUTTER SEAL (for Sedan) Installation
10. INSTALL FRONT WIPER MOTOR AND LINK
Hatchback: Installation
Sedan: Installation
11. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback) Installation
12. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Hatchback: Installation
Sedan: Installation
13. INSTALL HOOD TO COWL TOP SEAL (for Hatchback) Installation
14. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) Installation
15. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) Installation
16. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
Hatchback: Installation
Sedan: Installation
17. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
Hatchback: Installation
Sedan: Installation
18. INSTALL FRONT WIPER ARM HEAD CAP
Hatchback: Installation
Sedan: Installation
19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
20. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Service and Repair