Diesel Data: Automotive Repair

Reassembly








U340E AUTOMATIC TRANSAXLE: TRANSAXLE REAR COVER: REASSEMBLY

REASSEMBLY





1. INSTALL REAR TRANSAXLE COVER NEEDLE ROLLER BEARING
(a) Coat a new needle roller bearing with Toyota Genuine ATF WS or equivalent.
(b) Using SST and a press, install the needle roller bearing into the rear transaxle cover.
SST: 09950-60010
09951-00190
09952-06010
SST: 09950-70010
09951-07100
Standard clearance:
25.2 mm (0.992 in.)





2. INSTALL CLUTCH DRUM OIL SEAL RING
(a) Compress the oil seal ring from both sides to reduce dimension A.
Dimension A:
5.0 mm (0.197 in.)
(b) Coat the oil seal ring with Toyota Genuine ATF WS or equivalent and install it onto the rear transaxle cover.





3. INSTALL 2ND COAST AND OVERDRIVE O-RING
(a) Coat 2 new O-rings with Toyota Genuine ATF WS or equivalent and install them into the 2nd coast and overdrive brake piston.
NOTE: Do not damage the O-rings.





4. INSTALL 2ND COAST AND OVERDRIVE BRAKE PISTON
(a) Coat the piston with Toyota Genuine ATF WS or equivalent and install it into the transaxle rear cover.
NOTE: Do not damage the O-rings.





5. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY
(a) Using SST and a press, install the overdrive brake return spring and snap ring onto the transaxle rear cover.
SST: 09387-00070
NOTICE:
- Stop pressing the press when the spring sheet is lowered to 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove, to prevent the spring sheet from deforming.
- Do not expand the snap ring excessively.





6. INSTALL REAR TRANSAXLE COVER PLUG
(a) Coat 4 new O-rings with Toyota Genuine ATF WS or equivalent, and install them into the 4 rear transaxle cover plugs.
(b) Install the 4 rear transaxle cover plugs into the rear transaxle cover.
Torque: 7.4 Nm (75 kgf-cm, 65 in-lbf)
NOTE: Do not damage the O-rings.